Sachet Sorting Machine can automatically organizes, orients, sorts, and counts unordered sachets (powder, liquid, tablet, gel types) with sorting speed of 100-420 bags/min. Supporting 24/7 continuous operation, bags sorter is equipped with a PLC touchscreen, ensuring easy operation and adaptability to multi-spec packaging production.
11 high-performance servo motors enable the oriented sorting and smooth conveyance of randomly arranged small bags.
Ensure only one bag passes at a time, completely eliminating errors caused by two or more bags passing through simultaneously.
This prevents stoppages caused by jammed bags, ensuring continuous operation stability and improving production efficiency.
Equipped with high-precision sensors, it provides comprehensive, blind-spot-free monitoring throughout the conveying.
| Model | JL-PA-420 |
| Suitable Application | sachets, bags or pouches |
| Size Requirement for Bags | Length≤185 mm ；Width≤110 mm |
| Production Capacity | 420 bags/min |
| Accuracy Rate | ＞99.97% |
| Power Supply | AC380V 220V 50Hz/60Hz |
| Air Pressure | 0.4 Mpa — 0.6 Mpa |
| Air Consumption | 170 L/min |
Located in Guangzhou, JL is a supplier of pharmaceutical packaging machinery integrating engineering, production and sales.
Our team focuses on developing pharmaceutical processing & packaging machines that combine functionality, quality, and cost-effectiveness, in addition to providing our customers with hassle-free one-stop service.
Our Advantages
We participate in major pharmaceutical and packaging exhibitions, including CPhI, Expofarm, and IPACK.
The Sachet sorting counting machine is produced in strict 6S workshop manufacturing standards, and the machine complies with CE and cGMP.
Jinlupacking performs meticulous and thorough packaging before shipment to protect the machines from impact, moisture, rust, and corrosion during long-distance transportation.
Compared with the other models used in food, daily chemical, and other industries, the Sachet Sorter Machine used in the pharmaceutical industry has more stringent technical requirements. It not only needs to meet the requirements of high efficiency and precision but also must comply with the cGMP standards and relevant regulatory requirements of the pharmaceutical industry. The key technical characteristics are as follows:
The Sachet Sorting Counting Machine for pharmaceutical industry adopts a multi-axis servo intelligent control system, which realizes full automation from feeding, sorting, detection to rejection and output. The entire sorting process does not require manual intervention, not only reduces the labor cost but it also avoids cross-contamination caused by manual contact. The equipment can run continuously for 24 hours, with a stable sorting speed of 100-400 bags per minute (different models have different speed ranges), which can meet the production needs of large-scale pharmaceutical manufacturers.
Precision is the core requirement of pharmaceutical packaging. The Bag Sorting Machine uses high-precision photoelectric sensors and servo control systems to realize real-time monitoring and adjustment of sachets. The stacking rate and continuous bag rate of the sorted sachets are lower than 0.01%, which ensures that each sachet can accurately enter the next process. For example, when matching with the Bag Collating Counting Machine, the high sorting precision can ensure the accuracy of counting, avoiding the phenomenon of missing or redundant sachets in the carton.
The entire machine of the Sorting Sachet Machine Automatic for pharmaceutical industry is made of 304 or 316L stainless steel, which has good corrosion resistance and easy cleaning performance. The external cover is made of organic glass, which is not only transparent and easy to observe the operation status of the equipment but also easy to disassemble and clean. The equipment has no dead corners in the design, avoiding the accumulation of dust and materials, and meeting the hygiene requirements of the pharmaceutical industry. In addition, the lubricating oil used in the equipment is food-grade and pharmaceutical-grade, ensuring that there is no pollution to the sachets.
Pharmaceutical sachets have various specifications and shapes, such as pillow bags, flat bags, and stand-up bags. It has strong adaptability and can be adjusted according to different sachet specifications. For example, the Pillow Bag Sorting Machine is specially designed for pillow-shaped sachets, which can adjust the roller spacing and guide plate position according to the length and width of the pillow bag, realizing stable sorting of pillow bags of different specifications. The adjustment process is simple and fast, and the parameter setting can be completed in 5-10 minutes, which improves the flexibility of production.
The Sachet Sorting Machine is widely used in the packaging lines of various pharmaceutical products, and its application scenarios are mainly concentrated in the following aspects:
For oral solid pharmaceuticals such as powder sachets (such as cold medicine powder, probiotic powder) and granule sachets (such as antipyretic and analgesic granules), the Pouch Sorting Machine is used to sort the sachets after filling and sealing, and then dock with the Bag Sorting Counting Machine and cartoning machine. The sorted sachets are accurately counted by the counting machine and then put into the carton together with the instruction manual, realizing the automation of the entire packaging process. This application scenario requires to have high precision and hygiene, avoiding contamination and counting errors of pharmaceuticals.
Oral liquid sachets (such as traditional Chinese medicine oral liquid, vitamin oral liquid) are usually soft and easy to deform, which puts forward higher requirements for the sorting. The Sachet Sorting Machine for oral liquid sachets adopts a gentle conveying and sorting method, avoiding damage to the sachets during the sorting process. At the same time, the detection system of the equipment can detect whether the oral liquid sachets are leaking, and reject the leaking sachets in real-time, ensuring the quality of the products.
External use pharmaceuticals such as cream sachets, ointment sachets, and disinfectant sachets also need to be sorted by the Bags Sorting Machine. These sachets usually have different viscosities and shapes, and it can adjust the sorting parameters according to the characteristics of the sachets, ensuring stable sorting. After sorting, the sachets are docked with the labeling machine and cartoning machine to complete the final packaging.
Choosing the right Sachet Sorter Machine is crucial for pharma manufacturers to improve production efficiency and ensure product quality. When selecting, manufacturers should consider the following factors:
Manufacturers should select the appropriate model according to their own sorting capacity. For large-scale production enterprises with a daily output of more than 1 million sachets, they should choose a high-speed Model with a sorting speed of more than 200 bags per minute; for small and medium-sized enterprises with a small production volume, they can choose a medium and low-speed model with a sorting speed of 100-150 bags per minute, which can reduce equipment investment costs.
The specifications (length, width, thickness) and characteristics (hardness, softness, material) of sachets directly affect the selection of Sachet Collating Machine. For example, for soft oral liquid sachets, a machine with a gentle sorting mechanism should be selected; for pillow-shaped sachets, a special Pillow Bag Sorting Machine can be selected; for sachets with special materials (such as aluminum foil sachets), a machine with anti-static function should be selected to avoid sachet adhesion caused by static electricity.
Pharmaceutical manufacturers must ensure that the selected Sorting Sachet Machine complies with the cGMP standards and relevant regulatory requirements of the country or region where they are located. The equipment should be made of food-grade and pharmaceutical-grade materials, have a complete quality certification (such as CE certification, FDA certification), and be able to provide relevant verification documents (such as IQ, OQ, PQ verification documents) to meet the requirements of pharmaceutical production quality management.
The Machine is a high-precision system, also its after-sales service and technical support are crucial. Manufacturers should choose the equipment suppliers with perfect after-sales service, which can provide maintenance, wearing parts supply, and technical training. For example, Jinlu Packing, a professional packaging machinery manufacturer, provides 24-hour after-sales service and regular equipment maintenance guidance, ensuring the stable operation of the equipment. In addition, suppliers should have the ability to customize equipment according to the special needs of manufacturers, meeting the personalized production requirements.
As a key equipment in the pharmaceutical packaging line, the High Speed Sachet Sorter plays an irreplaceable role in improving production efficiency, ensuring product quality, and complying with regulatory requirements. From the working principle and core components to the technical characteristics and application scenarios, it embodies the combination of mechanical technology and intelligent control technology. For pharmaceutical manufacturers, choosing the right one and keeping abreast of its development trends is an important way to enhance core competitiveness. If you are looking for a high-quality Bag Collating Counting Machine that meets pharmaceutical cGMP standards, Jinlu Packing is a reliable choice. With years of experience in the research, development, and production of packaging machinery, Rich Packaging provides a variety of models, Pillow Bag Sorting Machine, and Bag Sorting Counting Machine, which can be customized according to your specific needs.
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