Jinlu Packing’s Counting Bottling Line Solves Kazakhstani Pharma’s Challenges with Accurate Pill Counting

Guangzhou, China

To address critical production issues, a business delegation from a noted pharmaceutical company in Kazakhstan last week visited the facility of Jinlu Packing Machinery Co., Ltd. in Guangzhou. This delegation sought a tailored system to overcome three main obstacles: pill counting inaccuracies (±5% deviation), frequent jamming from dust, and an unreliable aluminum foil seal with a 90% pass rate.

Following productive technical evaluations and a factory walkthrough, the two sides solidified their partnership by signing a Letter of Intent (LOI) for the JL-16C tablet capsule  counting machine line that accurately counts medicine pieces into bottles and completes the entire pharmaceutical packaging. This agreement marks an expansion of Jinlu Packing’s footprint in the Central Asian pharmaceutical equipment sector.

Pain Point Issue of the Client

The client representatives from Kazakhstan highlighted key operational deficiencies in their pill and capsule counting bottling line, as they observed Jinlu’s equipment solutions during the facility visit.

• Substandard Pill Counting Precision: The current photoelectric sensors demonstrated a high error margin, yielding a tablet counting accuracy rate of merely 91%.
• Operational Disruptions from Debris: Obviousinternal dust accumulation, byproducts of tablet friction within the open-structure tablet counting machine, and performing a minimum of two cleaning interruptions per operation shift, drastically reduced efficiency.
• Inadequate Sealing: Fluctuating temperatures in the electromagnetic induction sealer compromised the integrity of aluminum foil seals on bottles. This failure resulted in leaks that exposed medicineto moisture.

Jinlu Packing’s Advanced Pharmaceutical Pakcaging Line Solution

To tackle these above challenges, Jinlu Packing’s technical experts developed an integrated system: the JL 16C capsule and tablet automatic counting bottling line. This solution incorporates several key innovations:

• PrecisionCounting Mechanism: An intelligent system combines high-sensitivity photoelectric sensors with self-optimizing AI to achieve a pill capsule countingaccuracy rate of 99.7%, surpassing conventional industrial levels.
• Sealed, Hygienic Construction: The fully enclosed designof the pill tablet counting and bottle filling machine, including a sealed vibrating pill conveyance plate, prevents particulate contamination and significantly improves operational durability. This is enhanced by acGMP-compliant high-power dual dust extractor that captures up to 94% of particles generated during tablet and capsule counting.
• Simplified, Rapid Maintenance: Engineered for easyuse, the modularly designed vibrating medicine conveyance plate can be released instantly with a single touch. This allows the entire plateto be disassembled for cleaning in under 2 minutes without requiring a specialized technician.

• Adaptive Sealing System: An intelligent electromagnetic induction sealer automatically fine-tunes the sealing temperature in real-time,elevatingthe sealing success rate to 99.5%.

Furthermore, Jinlu Packing customized a U-shaped counting and filling machine line layout tailored to the client’s specific facility. This optimized configuration streamlined the workflow and reduced the total footprint, resulting in a 34% saving of workshop space.

“Our partnership with Jinlu Packing was solidified by two key advantages,” stated the Kazakhstani client representative upon signing the LOI. “First, the JL 16C automatic counting and filling machine provides a solution to our immediate problems and a compact design that supports our future capacity expansion. Second, we were impressed by their commitment to local service, including accessible technical support in Russian.”