Pharmaceutical tablet and capsule sometimes come in many different colors. These colors are applied with the using of certain equipment such as tablet coating máy móc. This guide explores the reasons behind the colors, the machinery, processes, and offer key industry insights for manufacturers.
Color in pharmaceuticals has significant meaning. Firstly, let’s explore the reasons why color matters in tablet and capsule manufacturing. These tablet capsules colors difference for the key purposes of:
Before getting straight to the tablet coloring process, it’s necessary to understand how the tablets are made from very beginning as each step is tightly connected and influenced with each other.
Active pharmaceutical ingredients (API) and excipients are blended to achieve a uniform distribution. This process is typically carried out using granulator machines such as wet granulation machines and fluidized bed granulators, which improve powder flowability and ensure even tablet compression.
These granulation equipment offer precise control over moisture content, preventing issues like inconsistent tablet hardness. Proper granulation treatment plays a crucial role in optimizing the tablet press process, leading to high-quality tablet production.
Rotary máy ép viên thuốc compress granules into tablets at high speeds. These machines enable production of various tablet shapes, bao gồm cả vòng, hình bầu dục, and custom forms like heart-shaped tablets.
The high quality automatic rotary tablet press machine has one key feature, pre-compressing function, which can eliminate the air that are trapped within the tablet, maintaining uniform and high quality tablets. Only with high-quality tablets can you achieve excellent tablet coating results.
Coloring tablet with a tablet film coating machine is very common in the industry. Automatic tablet coating machine can apply a protective and aesthetic layer in a controlled process:
When it comes to tablet film coating, it’s important to focus on making sure even coating, drying efficiency. Modern perforated coating pans help with this by allowing better airflow and precise temperature control.
Just like understanding the tablet press process, it is essential to grasp the capsule filling process from the beginning to gain a complete overview of all relevant steps. Here below are some key procedures.
One of raw material for capsule filling is empty capsules, for example gelatin capsules (hard-shells or soft-gels). These capsules are pre-dyed either by mixing liquid dyes with the gelatin solution or by adding powdered pigments. Empty capsules come in two-piece designs for easy filling and customization for the mixing colors of these two parts.
Semi-Automatic capsule fillers or fully automatic capsule filling machines will be used for the production of capsules especially in the pharmaceutical and supplement industries which require large volume production. According to different form of materials, specifically liquid or not liquid, these capsule filling machine can be categorized into:
Taking the standard automatic capsule filler as an example, the whole capsule filling production is going through multiple work stations which include:
Offset printing and inkjet printing machines apply edible inks, which is non-toxic and generally soy-based), for the purpose of branding or giving the dosage details and anti-counterfeit, such as the dosage information printed on Adderall’s orange capsule medication.
Beyond shaping and formulation, coating and printing add essential functionality to tablets and capsules. Let’s explore the key techniques used in coating and printing.
There are many coated tablets in the market which include film coated tablets, sugar coated tablets and enteric coated tablets, each of them are made with the following coating techniques respectively:
From the material preparation to finished coated tablet or capsules output, the whole process going through the following machines. Let’s take a look for the details of the machine from Jinlu Packing, which is a leading pharmaceutical and packaging machinery supplier from China.
Tablet Press Machinery & Tablet Coating Machines
Dry Granulathoặc | Máy ép viên quay | Tablet Coating Machine | |
Người mẫu | RD-GFZL-10 | ZP26/40 D | RD-HGBY-80 |
Image | |||
Dung tích | Tối đa. 10 kg/h | 260,000 máy tính bảng/h | Tối đa. 64kg/batch |
Size | 1000×800×1650mm | 820×1,100×1,750mm | 1,370×1,030×1,950mm |
Đặc điểm kỹ thuật | – Compression Roller Speed: 0-20 r.p.m
– Maximum Thrust: 6-8T – Particle Size : 10-80 lưới |
– Max Diameter: 25mm
– Max Pressure: 100 kN – Pre-pressing: 20 kN |
– Coating Drum Speed: 2-15 r.p.m
– Coating Pan Diameter: Φ600 |
Features | – No Need for liquids
– Maintain material integrity |
– Pressure real time monitoring
– Single-piece waste rejection – Residual powder recycling |
– Advanced hot air cabinet & exhaust cabinet
– High-performance coating Drum – Intelligent temperature measurement |
Capsule Filling Machinery & Capsule Coloring Machines
Here below are two recommended machines from Jinlu Packing and one capsule tablet printer from Ackley Machine Corporation.
Máy làm đầy viên nang | Capsule Polishing Machine | Capsule Printing Machine | |
Người mẫu | NJP1500D | RD-PG-200 | Ackley’s Cantilever Tablet and Capsule Printer |
Image | |||
Dung tích | 90,000 chiếc/giờ | 4000-7000 pcs/min | 250,000 pcs/h |
Size | 1490×1260×2150mm | 780x820x1550mm | / |
Đặc điểm kỹ thuật | – Capsule Size: #000, 00, 0, 1, 2, 3, 4, 5
– Filling Rage: Quyền lực, hạt, viên, máy tính bảng – Indexing Box: 100DS |
– Revolving speed: 2800
– Maximum air pressure: 25 – Maximum flow: 220 |
/ |
Features | – High dosing accuracy with an error of ≤3%.
– Internal groove cam, more stable – Modular design, fast mold change in 15 phút. |
– Full stainless steel structure.
– Brushless motor with variable frequency drive. – Integrated dust suction function, enhances cleanliness and efficiency. |
– Multi-lane pocket carrier bar feed system.
– Adjustable ramp feed angle to optimize machine feed – Safety enclosure with interlocked doors & enclosed beam path. |
Choosing the right tablet and capsule colors is essential for drug differentiation, patient compliance, and branding. So what tablet and capsule colors you shall select for your pharmaceutical production?
Pharmaceutical companies should align color choices with the intended use and target audience for their products. Ví dụ:
Different colors can influence how patients perceive medication effectiveness:
Color | Common Uses in Pharmaceuticals | Psychological Perception | Brand Drugs |
White | Antibiotics, general medicines | Neutral, pure and safe | Amoxicillin
(Photo credit: www.drugs.com) |
Red/Orange | Stimulants, energy boosters, pain relievers | Energizing, attention-grabbing | Adderall
(Photo credit: www.drugs.com) |
Blue/Green | Anti-anxiety, sleep aids, antidepressants | Calming, soothing | Xanax
(Photo credit: www.drugs.com) |
Yellow | Vitamins, chất bổ sung | Cheerful, associated with vitality | Riboflavin
(Photo credit: www.naturesway.com) |
Purple | Neurological medications, premium brands | Luxury, innovation | Nexium
(Photo credit: www.drugs.com) |
Capsule shells and tablet coatings should be formulated with non-toxic, hypoallergenic, and stable colorants. All colors used in pharmaceuticals must be FDA or EU-approved and safe for consumption. These include:
Kết luận, colored tablets and capsules are created for the purpose of safety, branding, and patient adherence, vân vân. Choosing the right machine and right colors for your capsule or tablet manufacturing is very essential. This article provides complete guide and insight that can help you to select the right colors and right machine for the colored tablets and capsules production.
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