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  • 스틱 팩 기계 누출 조정 – 핵심 원인, 분말용 솔루션 & 액체 스틱 팩 & 향 주머니 패킷

스틱 팩 기계 누출 조정 – 핵심 원인, 분말용 솔루션 & 액체 스틱 팩 & 향 주머니 패킷

In the production of food, 건강 제품, powder and liquid stick packs, poor sealing of the 스틱 팩 포장 기계 is the most common fault, which has troubled numerous production workshops. It often appears as virtual sealing, 열분해, wrinkling and deviation of the sealing edge, further leading to powder leakage and liquid leakage, problems that plague sachet packet and sachet packets production alike.

These problems not only cause a great waste of materials and a large number of finished product scrapping, but also reduce production capacity, fail to meet hygiene standards, and even bring potential safety hazards to product quality, especially critical for products like Pharmaceutical stick pack packaging machines and Food supplement powder stick pack packaging machines. Fortunately, there’s no need to take the machine apart for a full inspection and repair. Starting from the four core parameters of temperature, 압력, speed and sealing wheel gap, this article will teach you how to adjust stick pack machines accurately step by step, so that even novices can get started quickly and solve the problem of poor sealing and material leakage of the 스틱 포장 기계 그리고 향 주머니 포장 기계.

Jinlu 포장 스틱 포장 기계 완제품
Jinlu 포장 스틱 포장 기계 완제품

 

Core Causes of Poor Sealing, Powder Leakage and Liquid Leakage of Stick Pack Machine

Common External Phenomena

Before adjusting the parameters, we firstly clarify the specific manifestations of poor sealing, so as to accurately judge the problem and find the right direction for parameter adjustment and understand how do stick pack machines work, whether you’re producing Coffee sticks, Instant coffee sticks stick pack packaging machines products, or pharmaceutical sachet packets:

Powder Stick Leakage
Powder Stick Leakage
  • The longitudinal and transverse sealing edges are loosely sealed and can be torn open with a light pull, which is a typical sign of virtual sealing, common in both stick pack and sachet packet production;
  • There are wrinkles, uneven indentations on the sealing surface, and one side is sealed while the other side leaks, indicating uneven force or parameter deviation in the stick pack packing process;
  • Powder is clamped at the sealing of powder stick packs (such as Instant coffee sticks), and liquid bulges and seeps at the sealing of liquid sachet packets, which is often related to material feeding and parameter matching in stick pack filling machine
Liquid Sachet Packets Leakage
Liquid Sachet Packets Leakage

Root Causes

Poor sealing, powder and liquid leakage of stick pack machines are essentially caused by mismatched equipment parameters and production conditions, whether you are using a stick packing machine, sachet packing machine, or specialized models like 4 사이드 씰 향낭 포장 기계.

Main reasons and corresponding adjustment:

  • Improper heat sealing temperature: too high will puncture the packaging film (a costly issue for 2-in-1 instant coffee mix stick pack packaging machines and 3-in-1 instant coffee mix stick pack packaging machines); too low cannot melt and bond the film completely, leading to defective seals.
  • Unbalanced sealing wheel pressure: asymmetric pressure causes uneven force on seals, bringing about virtual sealing or edge cracking, even in high-precision stick packaging machine
  • Overfast running speed: short heat sealing time makes film fusion inadequate and creates weak seals, a common problem in high-volume stick pack packing
  • Unmatched wheel gap and cutter alignment with film material: improper gap causes loose sealing or film wrinkling; misaligned cutter leads to broken sealing edges, affecting both stick pack and sachet packet
Improper Sealing of Stick Packs
Improper Sealing of Stick Packs

 

Improper Sealing of Sachet Packets
Improper Sealing of Sachet Packets
  • Overfeeding and dust on sealing area: too much material extrudes the seal; surface dust isolates film lamination and causes sealing leakage, which is critical for Food supplement powder stick pack packaging machines and Pharmaceutical stick pack packaging machines.
Overfeeding
Overfeeding

 

Core Tips: 4 Key Parameters Adjustment Steps for Stick Pack Machine

Many factors affect the sealing quality of stick packs. 온도, 압력, running speed and sealing wheel gap are the four core parameters. Mastering their correct adjustment methods can solve more than 80% of sealing edge defects, whether you are operating a basic stick pack packaging machine or a specialized sachet packaging machine. The following methods are very practical and can be put into on-site production application, including for stick pack filling machine integrated lines.

Heat Sealing Temperature AdjustmentMost Critical Parameter

Jinlu Packing Multi-Lane Stick Pack Machine No Powder Leakage
Jinlu Packing Multi-Lane Stick Pack Machine No Powder Leakage

Temperature dominates the fusion quality of packaging film. Different film materials have distinct heat resistance, so temperature must be adjusted according to material type instead of random tuning, especially important for Coffee sticks (as in liquid) and Instant coffee sticks (as in powder), which use thin, heat-sensitive films:

  • Over-high temperature: the packaging film gets thinned and cracked, causing direct powder and liquid leakage. In severe cases, the film sticks to the sealing wheels and disrupts normal production of sachet packets.
  • Over-low temperature: film layers fail to fuse completely, resulting in loose and fragile seals that easily leak during storage and transportation, costly for high-value Pharmaceutical stick pack packaging machines
  • Adjustment logic: set the baseline temperature according to composite film or single-layer film material, then increase the temperature slightly in trial runs until obtaining the perfect sealing effect for your stick pack packing
  • Operation method: start from a low temperature and raise it gradually by 5-8℃ each time. 시험 10-20 packs after every adjustment. The optimal temperature is when seals are flat, crack-free and leakage-free, which is ideal for 2-in-1 instant coffee mix stick pack packaging machines and 3-in-1 instant coffee mix stick pack packaging machines.

Sealing Pressure Adjustment

Pressure ensures tight lamination after packaging film fusion. Uneven or improper pressure directly leads to local defective sealing, even in advanced stick packaging machine models. The key is to keep pressure balanced and moderate, whether you are producing stick packs or sachet packets:

  • Excessive pressure: the sealing edge collapses, wrinkles and deforms; in severe cases, the film is punctured and causes material leakage, especially problematic for liquid sachet packets.
  • Insufficient pressure: film layers cannot fit tightly, leaving gaps in the seal and resulting in weak sealing and leakage, a common issue in stick pack filling machine
  • Adjustment key points: keep the pressure of the left and right sealing wheels balanced and consistent. Avoid one-sided stress. It is recommended to fine-tune both sides synchronously while running trial tests.
  • Judgment standard: the sealing pattern is clear, flat and firm, without crush damage or gaps. The seal can be torn open manually properly without being loose or floppy, very important for Coffee sticks (as in liquid) and Instant coffee sticks (as in powder) that need to be easy to open.

Production Running Speed Adjustment

Jinlu Packing Multi-Lane Stick Pack Packaging Machine Full Servo Control and Long Screw Feeder
Jinlu Packing Multi-Lane Stick Pack Packaging Machine Full Servo Control and Long Screw Feeder

Running speed is closely tied to heat sealing dwell time. Higher operating speed leads to shorter heat sealing duration, and the worse the film fusion effect. The running speed should be matched according to material characteristics, whether you are using a stick packing machine, sachet packing machine, 또는 4 side seal sachet packaging machines:

  • Excessively fast speed: insufficient heat sealing time leads to incomplete film fusion, easily causing weak seals and material leakage. This issue is especially obvious for high-viscosity and large-particle materials, including Food supplement powder stick pack packaging machines
  • Speed matching logic: properly reduce speed for powder and liquid materials to reserve enough time for film heat fusion. For solid granular materials (like those used in Instant coffee sticks) with good fluidity, the speed can be appropriately increased on the premise of guaranteed sealing quality in stick pack packing.
  • Operation method: gradually reduce the speed for trial running. After the seal stays stable with no leakage, slightly increase the speed again to find the best balance between production efficiency and sealing quality, key for maximizing output in the stick and sachet packing machine market and stick packing machine market.

Fine Adjustment of Sealing Wheel Gap and Centering Parameters

Longitudinal Sealing Device
Longitudinal Sealing Device

The sealing wheel gap and film feeding centering accuracy determine the fitting precision of film edges. Even if temperature and pressure are set normally, deviation in gap or centering will cause edge leakage and film wrinkling, including the operation of a stick pack machine, 향 주머니 포장 기계, or stick pack filling machine:

  • Excessive large gap: the film edges cannot fit closely, leaving gaps that lead to material leakage, costly for Pharmaceutical stick pack packaging machines and Food supplement powder stick pack packaging machines.
  • Excessively small gap: causes film clamping and jamming, resulting in sealing edge wrinkling or even film tearing, disrupting stick pack packing
  • Adjustment method: keep the packaging film fed in the center with sealing wheels kept parallel and offset-free. Adjust the sealing wheel gap according to film thickness; generally set it slightly smaller than the total thickness of two film layers, to achieve tight fitting without pinching the film, essential for Coffee sticks and Instant coffee sticks with thin films.

 

Parameter Tuning Skills for Different Materials

Different materials vary greatly in fluidity, viscosity and particle size. Which leads to different priorities in parameter adjustment. Targeted tuning can effectively improve sealing yield and reduce material waste, so as to stay competitive in the stick and sachet packing machine market. The key tuning points for common materials are listed as follows:

Powder Stick Pack (Milk Powder, Condiments, Medical Powder, Instant Coffee Sticks)

Powder materials tend to generate dust, and dust adhering to the sealing surface will damage film fusion effect, especially for Instant coffee sticks and Food supplement powder stick pack packaging machines. Key adjustment tips are as follows:

  • Properly reduce running speed to ensure sufficient heat sealing time, avoiding incomplete film fusion caused by excessive speed, which is very important for 2-in-1 instant coffee mix stick pack packaging machines and 3-in-1 instant coffee mix stick pack packaging machines.
  • Slightly increase heat sealing temperature to enhance film fusion and offset the negative impact of dust on sealing edges, frequently seen in stick pack packing for powder products.
  • Clean the sealing contact surface regularly to remove dust and impurities, preventing loose sealing caused by powder trapped in the seal of the products of Pharmaceutical stick pack packaging machines.
  • Control the filling volume to avoid overfilling squeezing the sealing edge and causing edge powder leakage, a key step for stick pack filling machine

Liquid Stick Pack (Drinks, Essential Oil, Liquid Medicine, 향 주머니 패킷)

Liquid materials are prone to sealing bulges, and excessive sealing pressure will cause liquid seepage as seen in sachet packet production. Key adjustment points:

  • Appropriately reduce sealing pressure to prevent liquid from being squeezed into sealing gaps and causing leakage, and avoid sealing bulges due to excessive internal liquid pressure, important for 4 side seal sachet packaging machines.
  • Maintain a moderate heat sealing temperature. Too high will burn through the film, while too low will result in weak sealing, for both stick pack and sachet packet liquid products.
  • Precisely control the filling volume and do not exceed the rated capacity, to prevent excessive liquid from squeezing the sealing edge, and to achieve stick pack filling machine
  • Regularly check the flatness of sealing wheels to avoid uneven pressure caused by wear, which leads to liquid leakage, essential for maintaining efficiency in stick pack machines and sachet packaging machine

 

Daily Prevention and Stick Pack Machine Maintenance to Reduce Frequent Sealing Edge Faults

Besides parameter adjustment, standardization daily maintenance can greatly lower the failure rate of sealing defects, improve the running stability of the stick pack machine and extend equipment service life, including operations of a stick packaging machine, 향 주머니 포장 기계, or specialized models like Pharmaceutical stick pack packaging machines. This is also a key factor in optimizing performance for the stick packing machine market.

Regular Clean Heat Sealing Wheels

After daily production, promptly clean residual glue, dust and material residue on the sealing wheel surface, to avoid affecting heat conduction and sealing performance, critical for Instant coffee sticks and Food supplement powder stick pack packaging machines where dust is common.

Inspect Sealing Wheel Parallelism and Wear Regularly

Correct or replace worn or offset sealing wheels in a timely manner to ensure even stress on each seal, so as to obtain consistent quality in stick pack packing and sachet packet production.

Use only Matched Stick Pack Packaging Film According to Process Requirements

Avoid inferior or non-standard film. Films with different heat resistance and thickness will directly mismatch stick pack machine parameters and ruin sealing quality, especially for 2-in-1 instant coffee mix stick pack packaging machines and 3-in-1 instant coffee mix stick pack packaging machines that use specialized films..

Small Batch Trial Run Before Changing Film or Materials

Jinlu Packing Stick Pack Packaging Machine Precision Motor Film Feeding
Jinlu Packing Stick Pack Packaging Machine Precision Motor Film Feeding

When switching packaging film or raw materials, run a trial production of 5f0-100 sticks first. Confirm and optimize parameters before mass production to prevent large-scale product rejection caused by mismatched settings, which is key for reducing waste in stick pack filling machine operations and sachet packaging machine lines.

Jinlu Multi-Lane Automatic Stick Packaging Machine
Jinlu Multi-Lane Automatic Stick Packaging Machine

 

결론

결론적으로, to solve poor sealing, powder leakage and liquid leakage of the stick pack machine, the core is to accurately control four major parameters: 온도, 압력, running speed and sealing wheel gap, as in basic stick pack packaging machine, 향 주머니 포장 기계, or specialized models like 4 side seal sachet packaging machines or Pharmaceutical stick pack packaging machines.

Recommended debugging priority: adjust temperature first as the most critical factor, then set sealing pressure, optimize production speed, and finally fine-tune the sealing wheel gap and film feeding centering, applicable to all stick pack machines and sachet packing machine models.

This method is simple and easy to operate. No professional maintenance personnel are required; ordinary workshop operators can master independent debugging after proper proficiency, saving costs for business in the stick and sachet packing machine market.

It is worth emphasizing that parameter adjustment is a gradual process, which should be flexibly adapted according to material type (such as Coffee sticks vs. Pharmaceutical sachets), film thickness and production environment as in stick packing machine, stick pack filling machine, or sachet packaging machine.

그 동안에, selecting a stick pack machine suitable for production process, combined with standardized daily maintenance and regular tuning, can not only solve current sealing edge faults, but also stabilize long-term sealing quality, reduce rejection rate, improve production efficiency, and create higher economic benefits for enterprises, when you are producing Instant coffee sticks, sachet packets, or pharmaceutical products. For those wondering How do stick pack machines work, mastering these parameter adjustments is the foundation of efficient, leak-free stick pack packing.

 

FAQ on Stick Pack Machine Leakage Adjustment

What causes leakage in stick pack machines?

Leakage in stick pack machines is usually caused by incorrect sealing temperature, insufficient sealing pressure, contaminated sealing areas, incompatible packaging films, or improper filling settings. Both powder and liquid products can leak if the seal integrity is compromised during packaging.

Why do powder stick packs leak after sealing?

Powder stick packs often leak because fine powder particles become trapped in the sealing area, preventing complete heat sealing. Other causes include low sealing temperature, uneven pressure, and poor-quality laminated film. Proper dust extraction and sealing adjustment help reduce leakage.

Why are liquid sachet packets more prone to leakage?

Liquid sachets are more sensitive to sealing inconsistencies because liquids can easily penetrate weak seal areas. Small fluctuations in sealing temperature or pressure may cause leaks, especially when packaging low-viscosity liquids such as syrups or beverages.

How can sealing temperature affect stick pack leakage?

If the sealing temperature is too low, the packaging film layers cannot bond properly. If the temperature is too high, the film may deform or burn. Stable and properly calibrated sealing temperature is critical for maintaining airtight stick pack seals.

What is the best way to prevent powder contamination in the seal area?

Using dust collection systems, optimized filling timing, and anti-static devices can help prevent powder contamination in the sealing zone. Regular cleaning of sealing jaws is also essential to maintain strong seals in powder stick pack packaging.

Can packaging film quality cause sachet leakage?

예. Low-quality or incompatible laminated films may not seal properly under standard machine settings. Film thickness, material composition, and heat-seal coating compatibility all affect sealing performance and leakage resistance.

How do you fix leaking liquid stick packs?

To fix leaking liquid stick packs, operators should check sealing temperature, 밀봉 압력, pump filling accuracy, and film compatibility. Upgrading to high-barrier films and ensuring proper hot sealing immediately after filling can significantly reduce leakage.

What sealing pressure is recommended for stick pack machines?

The ideal sealing pressure depends on the packaging material and product type. 일반적으로, the pressure should be evenly distributed across the sealing surface to create a complete and uniform seal without damaging the film.

How often should stick pack machine sealing components be maintained?

Sealing jaws, 발열체, and temperature sensors should be inspected and cleaned daily in high-speed production environments. Regular preventive maintenance helps avoid leakage issues, unstable sealing temperatures, and packaging defects.

Which products are most sensitive to stick pack leakage?

Pharmaceutical powders, 건강 보조제, instant drink powders, 소스, 시럽, and cosmetic liquids are highly sensitive to leakage because moisture, 산소, or contamination can affect product quality and shelf life.

 

 

참고자료:
1.CPG 초. 450.500 특정 일반의약품 의약품에 대한 변조 방지 포장 요건 -- 우리를. 식품의약품안전청
2.Best Practices For Specifying Flexible Packaging Equipment —— Prosource
3.Standard Test Method for Seal Strength of Flexible Barrier Materials —— astm.org

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사진 사소한 푸
사소한 푸

사소한 푸, 진루패킹 창업자, 가져오다 30 제약 기계 부문에 대한 다년간의 전문 지식. 그의 리더십 아래, Jinlu는 디자인을 통합하는 신뢰할 수 있는 공급업체로 성장했습니다., 생산, 그리고 판매. Petty는 고객이 제약 포장의 복잡성을 헤쳐나갈 수 있도록 깊은 산업 지식을 공유하는 데 열정을 갖고 있습니다., 장비뿐만 아니라 제품도 받을 수 있도록 보장, 생산 목표에 맞춘 진정한 원스톱 서비스 파트너십.

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