Equipped with anti-clumping drum, actively disrupts gummy clusters, this system eliminates internal bridging and blockages to maintain consistent, high-speed feeding.
Featuring a specialized anti-stacking system, it effectively separates stuck, clustered, or clumped gummies, ensuring an orderly, single-layer flow of product.
The dimpled vibration channel reduces gummy-to-track friction, optimizing product flow speed and guaranteeing smooth, stable supply throughout counting process.
The machine features pneumatic discharge, utilizing high-speed vertical vibration to rapidly fill gummies into bottles, increasing overall efficiency by 43%.
| Modell | JL-LSL-16H |
| Produktionskapazität | Max 100 Flaschen/Min |
| Genauigkeitsrate | ＞ 99,99% |
| Geeignet für | 3-40 mm Pektin, geölt, Zucker, geschliffen … gummiartig |
| Anwendbare Flasche |
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| Stromspannung | 380/220/110V 50Hz (anpassbar) |
| Leistung | 2.5 kW |
| Gewicht | 1150 kg |
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All Jinlu packaging machines adopt 100% world-famous brand core components, including Siemens, Omron, Festo and Schneider.
Over the past decade, the North American and European nutraceutical markets have experienced a massive paradigm shift. Consumers are aggressively pivoting away from traditional hard capsules and compressed tablets in favor of functional gummies. From daily multivitamins and vegan pectin edibles to collagen supplements and melatonin sleep aids, gummies now dominate the retail supplement aisles.
Jedoch, for plant managers, operations executives, and procurement directors, this consumer preference introduces a notorious manufacturing nightmare: the sticky, clumping, and unpredictable nature of the gummy itself.
Standard counting and bottling lines are designed for hard, smooth pills. When you introduce a sticky, geölt, or sugar-sanded gummy into a traditional machine, the results are disastrous. The products clump in the hopper, stick to the vibratory tracks, blind the optical sensors with sugar dust, and jam the bottling nozzles. This leads to agonizingly slow line speeds, frequent FDA/Health Canada compliance risks due to miscounts, and endless hours of machine downtime for cleaning.
To capitalize on the gummy boom, your facility requires a highly specialized, purpose-built Gummy Packaging Machine.
Enter the JL-DSL-16H High Speed Gummy Counting Machine from Jinlu Packing.
Engineered specifically to eradicate the pain points of sticky confectionery and nutraceuticals, this revolutionary Gummy Packaging Machine delivers a blistering, stable output of 100 Flaschen pro Minute (based on a 60-count bottle). This comprehensive B2B procurement guide will dissect the exact mechanical innovations—from dimpled vibration channels to anti-stacking logic—that make the JL-DSL-16H the ultimate CapEx investment for your food and supplement packaging line.
Before examining the proprietary engineering of the JL-DSL-16H, it is critical to understand the financial and operational justification for upgrading your facility’s secondary packaging line.
When gummies sit in bulk storage, they naturally amalgamate into massive blocks due to their high moisture content and gelatin/pectin base. If an operator dumps a 20kg block of gummies into a standard hopper, the machine will choke. Operators are often forced to manually break apart these clumps by hand before feeding the machine, wasting immense labor hours. A specialized Gummy Packaging Machine automates the separation process, drastically reducing labor overhead.
In contract manufacturing (CMO) and large-scale nutraceutical operations, Gesamtanlageneffektivität (OEE) dictates your profit margin. If your gummy manufacturing kitchen produces 400,000 gummies an hour, your packaging line must keep pace. The JL-DSL-16H operates as a high-capacity Channel Gummy Counter, effortlessly outputting 100 Flaschen pro Minute (for 60-count configurations). This equates to 48,000 bottles per 8-hour shift, allowing you to fulfill massive retail purchase orders without requiring overtime or weekend shifts.
Whether you are packaging vitamin C or highly regulated active ingredients, an inaccurate bottle is a severe liability. Over-counting bleeds your raw material margins, while under-counting triggers consumer complaints and regulatory audits. The JL-DSL-16H Gummy Packaging Machine utilizes advanced multi-stage separation and dust-compensating optics to ensure $\ge 99.99\%$ Zählgenauigkeit, protecting your brand’s integrity.
The JL-DSL-16H is not a modified pill counter; it is a dedicated High Speed Gummy Counting Machine engineered from the ground up to handle the unique rheology of soft, klebrig, and sugar-coated payloads. Let’s break down its defining B2B advantages.
Nutraceutical gummies come in endless shapes: Bären, rings, domes, berries, and customized brand logos. The JL-DSL-16H Gummy Packaging Machine offers an incredibly wide operational bandwidth.
Size Versatility: It effortlessly handles large gummy formats up to 40mm in diameter, making it perfect for multi-vitamin formulations that require larger matrices.
Surface Coating Mastery: Whether your gummies are pectin-based (vegan), geölt (for shine and anti-sticking), Zuckerquelle, or powder-coated, the machine’s material-handling surfaces are tailored to process them without stripping their coatings or creating gummy jams.
The most significant bottleneck in gummy packaging occurs before the counting even begins: the hopper.
The Problem: Sticky gummies form solid bridges over the hopper discharge hole, starving the machine of product.
Die Lösung: The JL-DSL-16H Gummy Packaging Machine features an innovative hopper equipped with a specialized rotating drum. As the bulk gummies are loaded, this internal drum actively agitates and separates the clumped masses. Dies kontinuierlich, gentle tumbling action prevents bridging and ensures that the gummies are uniformly dispersed as they drop onto the primary vibratory feeding trays. This guarantees a consistent, uninterrupted flow of product, which is the foundational requirement for high-speed counting and packaging.
Once the gummies leave the hopper, they must be organized for the optical sensors.
The Engineering: Gummies naturally want to ride on top of each other. If two gummies pass a sensor stacked vertically, the machine will count them as one, leading to an over-count in the bottle. The JL-DSL-16H integrates a precise Anti-Stacking System. Using adjustable physical gates and dynamic vibratory frequencies, this system forcibly single-files the gummies, ensuring only a flat, single-layer transfer onto the final conveyor and optical scanning zone. This guarantees the optical matrix sees every individual piece clearly.
This is arguably the most brilliant scientific feature of this Gummy Packaging Machine.
The Physics of Stickiness: When a flat, sticky gummy rests on a flat stainless steel vibratory track, it creates a microscopic vacuum seal, causing massive friction. Traditional machines try to compensate by turning up the vibration, which only damages the gummy.
The Dimple Innovation: The JL-DSL-16H utilizes specialized Dimpled Vibration Channels. By stamping a textured, “dimpled” pattern into the stainless steel tracks, the machine drastically reduces the surface contact area between the gummy and the metal. This breaks the vacuum effect. Das Ergebnis? Even the stickiest, heavily oiled softgels and gummies slide down the vibratory channels smoothly and much faster, allowing the High Speed Gummy Counting Machine to hit its 100 BPM target without product degradation.
Contract manufacturers must transition between different bottle neck sizes frequently throughout the week. Changing discharge funnels on legacy equipment can take 20 Zu 30 Minuten, requiring wrenches and frustrating recalibration.
SMED Excellence: Jinlu Packing applied Single-Minute Exchange of Die (SCHMIED) principles to the JL-DSL-16H. The discharge bottleneck nozzles feature a quick-release locking mechanism. An operator can swap out a nozzle for a different bottle size in exactly 5 Sekunden, with zero tools required. This translates directly to increased machine uptime and higher daily profitability for your Gummy Packaging Machine line.
Nutritional gummies—especially those coated in sour sugar or starch powder—create a highly abrasive and dusty environment inside the machine.
Dust-Immune Sensor Matrix: Standard optical sensors become blinded by sugar dust within hours, leading to rampant miscounts. The JL-DSL-16H Gummy Packaging Machine utilizes a heavy-duty, high-penetration infrared scanning array.
Dynamic Compensation: The machine’s PLC constantly monitors the baseline light reception. As sugar dust slowly accumulates on the lens, the software automatically adjusts the sensitivity thresholds, compensating for the dust in real-time.
Vacuum Integration: Außerdem, the counting channels are equipped with localized dust extraction ports. These vacuums actively pull sugar crystals and starch powder away from the optical pathway before it can settle, ensuring the Gummy Counting Machine operates accurately through entire multi-shift runs without requiring mid-shift cleaning pauses.
For a Director of Operations or Procurement Manager in North America or Europe, a Gummy Packaging Machine must make financial and strategic sense. Partnering with Jinlu Packing provides absolute peace of mind.
Gummy residue is notoriously difficult to clean. The JL-DSL-16H Gummy Packaging Machine features an entirely tool-less, modular teardown process. The hopper, the rotating drum, the dimpled vibratory tracks, and the nozzles can be dismantled by a single operator in minutes. Constructed entirely from highly polished 316L and 304 Edelstahl, the components can be immediately taken to a washdown room. This aggressive approach to hygiene ensures strict compliance with HACCP, FDA, and European Food Safety Authority standards.
When you invest in a Gummy Packaging Machine from Jinlu Packing, you are aligning with an authoritative industry leader. We operate under stringent European and US 6S management standards. Our equipment is trusted by Fortune 500 companies and leading global brands. The JL-DSL-16H meets all CE, ISO, BSCI, and cGMP standards, ensuring it easily passes your facility’s internal Validation Master Plan (IR/WH/PQ).
The B2B machinery standard is a 12-month warranty. Jinlu Packing demonstrates its absolute confidence in the JL-DSL-16H by providing a 3-year warranty on components and a 1-year supply of free wearing parts. This minimizes your ongoing maintenance budget and aggressively protects the ROI of your new Gummy Packing Machine.
We eliminate the nightmare of international freight forwarding. Jinlu Packing offers comprehensive DDP (Verzollt geliefert) door-to-door delivery across North America and Europe. We handle the complex export crating, ocean/air freight, Zollabfertigung, and import tariffs. The CapEx quote you receive for your Gummy Packaging Machine is the final price delivered safely to your loading dock.
The demand for gummy supplements is not a trend; it is the new permanent standard in the nutraceutical industry. Jedoch, you cannot capture this lucrative market using outdated packaging equipment designed for hard pills.
The JL-DSL-16H Gummy Packaging Machine is the definitive, scientifically engineered solution to the industry’s stickiest problems. By deploying its rotating anti-clump drum, intelligent anti-stacking logic, and revolutionary dimpled vibration channels into your facility, you instantly upgrade your throughput to a stable 100 Flaschen pro Minute.
You eliminate labor-intensive manual sorting, eradicate miscount liabilities, and dramatically slash your changeover times with 5-second nozzle swaps. Whether you are packaging oiled soft-chews, pectin vitamin C slices, or sugar-sanded melatonin bears, this Gummy Packaging Machine delivers flawless, high-speed perfection.
Stop letting sticky gummies bottleneck your revenue and throttle your line speeds.
To assist procurement teams and plant engineers in their technical evaluation, we have condensed the most frequent inquiries regarding our high-speed gummy counting technology.
Q1: Can this Gummy Packaging Machine handle heavily sugar-coated (geschliffen) gummies without jamming?
A: Ja. The machine utilizes a specialized dust-extraction system and dynamic optical sensors that compensate for sugar dust. The dimpled vibration channels also allow sugar-coated gummies to slide freely without grinding the sugar off the product.
Q2: How does the machine prevent large, sticky gummy bears from clumping together?
A: The main hopper is equipped with an active rotating drum. Instead of relying on gravity alone, this drum continuously tumbles and agitates the bulk gummies, gently separating the clumps before they reach the vibratory counting tracks.
Q3: What is the true production speed of the JL-DSL-16H?
A: The machine is designed to output up to 100 Flaschen pro Minute, based on a standard 60-count bottle size. Speeds will scale up or down depending on the gummy size and the required count per bottle.
Q4: How long does it take to change the machine for a different bottle size?
A: Transitioning to a new bottle neck size is incredibly fast. The discharge nozzles use a tool-less, quick-release mechanism that allows an operator to change the nozzle in exactly 5 Sekunden.
F5: Will the vibration damage delicate, soft-set pectin gummies?
A: NEIN. Because we use “dimpled” vibration channels, the friction is drastically reduced. This means we can run the vibrators at lower, gentler frequencies while still achieving high sliding speeds, completely protecting the structural integrity of soft pectin gummies.
Q6: We are located in the United States. How is shipping and customs handled?
A: Jinlu Packing provides DDP (Verzollt geliefert) door-to-door shipping. We manage all international logistics, customs clearances, and import tariffs. You simply receive your Gummiverpackungsmaschine at your facility with zero hidden import fees.
F7: Aside from the counting and bottling method, are there any other packaging solutions available for candies?
A: In addition to gummy candy counting machines, we also offer horizontal doypack machines Und rotary premade pouch packing machines paired with combination weighers.
