Guangzhou, China
Jinlu Packing Machinery Co., Ltd. on Sep. 18, 2025 successfully conducted an efficient and professional remote Factory Acceptance Test (FAT) for a client based in Jordan. Through real-time video communication, the company demonstrated the outstanding performance and refined craftsmanship of its HGZP series high-speed pill press tablet press machine, covering full details including equipment appearance, configuration, and operational performance.
This remote inspection not only resolved the client’s inability to be on-site, but also highlighted Jinlu Packing’s innovative capabilities in intelligent manufacturing and international client service.
The focal point of the remote FAT was the JL HGZP 26D intelligent tablet press pill press machine, designed to continuously compress powders and granules into round pharmaceutical tablets, irregularly shaped tablets, double-layer tablets, und ringförmige Tabletten. Mit einer maximalen Ausgabe von 165,000 Tablets/Stunde, this rotary tablet press integrates multiple functions such as pre-compression, auto fill amount adjustment, real-time pressure monitoring, powder recycling, and automatic rejection of defective tablets.
The acceptance task commenced with a meticulous examination of the pill press exterior. Guided by high-definition video, the Jordanian client closely scrutinized the surface treatment and the overall appearance of the electrical cabinet. They verified the complete installation of sealing strips on all cabinet doors and confirmed all metal surfaces were polished and free of burrs, a testament to Jinlu Packing’s attention to detail.
For the internal equipment assessment, client service manager Mary Chen used multi-angle camera views to provide a clear display of the electrical cabinet’s interior, showcasing neatly arranged and securely fastened wiring that complied with dust-proof and anti-static requirements. The client confirmed the machine’s 380V/50Hz three-phase power supply met their needs. Außerdem, Jinlu’s technical manager Mr. Yang showed critical aspects of the pill tablet press machine including internal cleanliness, the sealing of welding points, and polishing treatment, ensuring every detail was cGMP-compliant.
The performance test stood as the core segment of the remote inspection. The press tablet machine operated smoothly at a set speed of 88 U/min, producing compressed tablets with no breakage.
Speziell, on-site testing confirmed that the tablet weight monitoring system displayed stable results within a ±2% deviation, while real-time hardness detection data also complied with the client’s internal control standards and pharmacopeia requirements. Following the tablet manufacturing process, a checkweigher showed tablet weight fluctuated between 3.465g and 3.526g, ensuring consistent tablet quality.
The pill presser acceptance process further delved into a detailed demonstration of the machine’s high-level configuration and safety guarantees. Via a high-definition video feed, the client in Jordan witnessed a live operational demo of the Siemens PLC control system. Manager Chen systematically presented the 3-tiered Password Management System, where equipment operators, maintenance personnel, and administrators are granted distinct levels of access. Permissions are strictly segregated by domain; zum Beispiel, while an administrator can create new accounts, an operator cannot access the maintenance interface, and maintenance staff can set key parameters inaccessible to operators. This sophisticated access control meets requirements of FDA 21 CFR Teil 11.
Zusätzlich, during the hardware inspection, the client confirmed that all punches and dies had been chromium-coated, enhancing wear and rust resistance, and specifically mitigating sticking—a critical feature for handling high-sugar tablet materials. This makes the pill machine tablet press exceptionally suited for producing large effervescent tablets with diameters of up to 25mm.
Darüber hinaus, key electronic components, including the main motor, SPS, relays, frequency converters, circuit breaker, and contactors, utilize renowned brands such as Siemens and Schneider. The logical and orderly layout of these components was thoroughly demonstrated.
The entire validation process was built on transparency. This open approach was instrumental in establishing the client’s trust in the equipment quality and the integrity of its operational data.
Adhering to a service philosophy of “Transparenz, Traceability, and High Standards,” Jinlu Packing enables medication manufacturers to verify pharmaceutical and packaging equipment status without the need for travel. This service model delivers significant savings in both time and economic costs, providing global capsule and tablet manufacturing partners with a more efficient and reliable machinery delivery experience.
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