Those delightful, chewy gummy bears with their vibrant colors and sugary sweetness have captured the hearts of snack lovers. Popular candies are crafted from basic ingredients like gelatin, sweeteners (sugar and glucose syrup), and artificial flavors.
The primary gelling agent that sour patch kids soft and gummy bears typically use is gelatine. Being a protein derivative, gelatin naturally breaks down over time through the same decomposition process that affects all protein structures.
For gummy candy manufacturers and confectionery packaging producers, it is a big issue to smoothly and precisely count sticky gummies into bottles or pouches and get them well packaged without causing candy adhesion on machine surfaces or gummy clogging in equipment.
What are ideal machines that can well package gummy bears without sticky material blockage thereby extending candy shelf life? How can a high-performance gummy bottling machine guarantee precision, speed and anti-stacking processes at the same time? Let’s explore the science behind gummy candy packaging processes.
Gummy candy comes in various textures and coatings. Based on external texture and surface treatment, gummy candies can be categorized into four main types: tráng dầu, gel-glazed, sugar-sanded, and powder-dusted. Each type has distinct characteristics that influence not only consumer preference but also production and packaging processes, particularly in an automated gummy bottle counting machine.
1.1 Oil-Coated Gummy Candy
These gummies are lightly coated with food-grade oil, such as coconut or mineral oil, to prevent sticking and enhance glossiness. Common examples include gummy bears and fruit slices. The oil provides a smooth, shiny appearance and a slightly slippery texture. In a gummy counting machine or a bottling system, oil-coated gummies require vibration-resistant machinery to prevent sticky material clumping due to residual oil.
This kind of candy is coated with a thin layer of edible gel or starch solution, giving them a glossy, slightly sticky surface. Sour gummy worms are often in this category. The gel layer makes them slightly tacky, so a high-speed gummy counter must have anti-adhesion mechanisms to avoid jamming.
These gummies are rolled in fine granulated sugar, creating a crunchy exterior that contrasts with the soft interior. Examples include traditional wine gums and some sour varieties. The sugar coating can generate dust, so a candy counting machine needs dust extraction systems to maintain precision in counting.
Instead of sugar, these gummies are dusted with powdered ingredients like citric acid for sourness or maltodextrin for a matte finish. Sour patch kids soft is a well-known example. The powder can accumulate in machinery, requiring frequent cleaning to prevent gummy clogging in a candy counting and filling machine.
Beyond surface texture, gummy candies can also be classified by:
Understanding gummy candy types is crucial for manufacturers, especially in optimizing packaging efficiency. Different coatings demand specific handling in counting and bottling processes to ensure smooth production. Ngoài ra, categorizing gummies by flavors, shapes, and dietary features helps brands target diverse consumer preferences, making gummy candy one of the most adaptable confectionery products on the market.
While the composition and preservation of gummies depend on their ingredients, their marketability and shelf life are equally influenced by two mainstream packaging ways: primarily counting and bottling, and premade pouch packaging. Each approach has distinct characteristics and machinery requirements.
This method involves accurately portioning gummy bears or sour patch kids soft into bottles by using an automated gummy counting and bottling line. The process integrates multiple machines to ensure efficiency and precision. Those machines include:
an automatic gummy counting and bottling machine
A gummy counting machine must handle various gummy shapes without clogging. Being equipped with specialized devices like agitators in the feeding hopper, separation rollers, and vibration discharge ports can help prevent gummy blockage at the counting process.
Ngoài ra, the counting and bottling requires gentle handling to avoid soft candy deformation. Hơn nữa, an auto gummy counter should support quick changeovers for different bottle heights and sizes.
This method uses a premade pouch packaging machine to fill pre-formed flexible bags with gummy candies. The process is simpler but still requires the machine to operate with precision:
an auto premade pouch packaging machine
A reliable máy đóng gói túi tiền đề must be able to handle sticky candies without material blockage and sealing failure issues. Kế tiếp, accurate processing standard requires a form fill sealing machine to have precise filling mechanisms to avoid under or overfilling. What’s more, the HFFS machine should support different pouch sizes, shapes and types.
the operational platform of a premade pouch packing machine
As the packaging industry evolves, companies such as Loesch Pack and Jinlu Packing are driving innovation in gummy counting machines and premade pouch packaging machines. Their cutting-edge counting technology achieves over 99.97% sự chính xác, thanks to their leading mechanisms like anti-clogging agitators, auto vibration conveying channels, and pneumatically driven discharging, ensuring smooth and jam-free operation.
By continuously improving automation and precision, Jinlu Packing helps confectionery manufacturers enhance efficiency while maintaining the highest packaging quality—whether in bottles for retail display or in flexible pouches for consumer convenience. The future of gummy packaging lies in smarter, faster, and more reliable machinery
While both counting-and-bottling and pre-made pouch packaging are common packing methods for gummy candies, they face some challenges when handling sticky, gel/oil-coated candy varieties, particularly during the high-precision counting process. Take the counting and bottling method as an example.
Counting and bottling sticky gummies, such as those coated with syrup, gel, oil, sanded sugar, or powder, pose significant challenges for a gummy bear soft candy counting machine. The high viscosity and tackiness of candies lead to multiple pain points throughout the process, affecting efficiency and accuracy.
3.1 Clogging in Feeding Hoppe Due to Candy Stacking
Sticky gummies tend to clump together in feeding hoppers, forming dense layers that resist smooth candy flow. This stacking effect blocks the feeding mechanism, requiring frequent manual intervention to clear jams, which slows down the production.
3.2 Candy Clumping in Conveyance Channels
As candies move through transfer channels that convey them to the counting process, their sticky surfaces cause them to adhere to each other, forming candy clumps instead of separating into individual pieces. These blockages disrupt the smooth gummy flow, leading to uneven feeding into the counting system.
When clumped gummies enter counting channels, they may not pass the infrared photoelectric sensor as single units. This results in miscounts, as the counting machine either undercounts (missing stuck-together pieces) or overcounts (registering a clump as multiple candies).
3.4 Discharge Port Blockage
At the bottling stage, sticky gummies can accumulate in discharge ports, causing gummies to stick and clog the exit, leading to incomplete filling or delay as operators must repeatedly clear the blockage.
To improve efficiency, manufacturers may need to equip a candy counting machine with stirring devices, vibration-assisted separation systems, air-blowing mechanisms, and more to prevent clumping. Overcoming these challenges is vital for realizing high-speed, accurate gummy counting and bottling operations.
Despite challenges mentioned above, advancements in gummy counting technology have introduced innovative solutions to tackle sticky candy handling issues effectively, assisting confectionery manufacturers to conduct precise and high-speed gummy counting and packaging.
The market offers numerous options for gummy counting and bottling machine, but selecting a reliable model from a reputable brand is crucial. Machines such as the IMA Volpak VPE Series from IMA Group and the EvoCount DSL 16H Series from Jinlu Packing are well-regarded for their precision and dependability.
Understanding concrete features of an advanced model help confessionary producers avoid stepping into pitfalls when selecting an auto gummy counter.
Take EvoCount DSL 16H for an example. Developed and manufactured by Jinlu Packing, this auto gummy counter machine is specifically designed for high-speed, accurate gummy counting and bottling. Content below is its key features that conquer challenges in sticky gummy handling.
the smooth gummy flow with flawless gummy separation
① VortexBlade Agitator: Rapidly disperses gummy bears with multiple stirring rods in the feeding hopper, preventing material clumping.
② Bi-Directional Singulators: Driven by air cylinders, these singulators prevent gummy concentration at certain places and facilitate sequential gummy bear separation.
③ DynMộtGrid Rollers: Ensure single-layer candy flow onto candy conveyor, preventing sticky candy stacking.
④ Teflon-Coated Cascade VibraSlide Conveyor: Owning the function of multi-stage vibration with adjustable frequency, this conveyor ensures effective gummy separation and smooth gummy transferring, even for sticky candies. Ngoài ra, the cGMP-compliant Teflon coating resist gummy adhesion on conveyor surface.
⑤ EnlargedPTFE Anti-Clogging Discharge Ports: MỘT 35% wider opening of gummy discharge ports with pneumatically driven vibration assistance helps prevent sticky candy blockage at the discharging process.
For gummy manufacturers, investing in an automatic gummy counting machine is essential to prevent sticky gummy clogging, guarantee counting accuracy, secure airtight packaging, and improve efficiency. With an advanced anti-clogging mechanism and seamless automation integration, gummy candy blockage is no longer a problem.
By choosing trusted brands, such as Bosch, IMA Group, and Rich Packing, manufacturers can secure their production lines with precision-engineered solutions that meet cGMP standards.
By applying Jinlu Packing’s gummy candy counting machine and candy packaging solutions, Robinson Packaging, a leader in candy packaging, has demonstrated exceptional expertise in handling sticky candies like honey-coated gummies.
Challenge: A well-known candy brand faced frequent machine jams and counting inaccuracies (92% sự chính xác) due to the high viscosity of their honey-coated gummies.
Robinson’s Solutions Supplied by Jinlu Packing:
Results:
✔ Gummy counting accuracy had been improved to 99.5%.
✔ 80% reduction in downtime for clog cleaning.
From gummy classification to packaging solutions, this guide highlights key considerations for gummy candy counting and bottling processes. While stickiness challenges persist in these processes, innovative solutions—as Robinson’s case and Jinlu Packing’s equipment demonstrate—ensure accuracy and efficiency. Ultimately, understanding these factors empowers manufacturers to choose optimal methods, balancing quality, tốc độ, and cost-effectiveness in the competitive confectionery market.
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