में छड़ी पैकेजिंग और पाउच पैकेजिंग उत्पादन लाइनें, manufacturers face common, महँगी चुनौतियाँ. Manual counting and sorting of पाउच पैकेट और instant कॉफ़ी की छड़ें often lead to human error, slow speeds, and inconsistent alignment. Overlapping packets, misaligned sticks, and frequent jams disrupt production flow, especially when connecting inner packaging to outer cartoning or boxing processes.
For facilities with limited space, multi-floor production layouts, or high-volume output demands, these issues create major bottlenecks. एक automatic sorting machine solves these problems in one integrated system. It automates collecting, छँटाई, गिनती, and discharging stick and sachet products, keeping your production line running smoothly and efficiently.
ए sorting machine for stick and पाउच पैकेजिंग is a specialized automated device. It handles the post-packaging processing of स्टिक पैक पैकेजिंग और पाउच पैक उत्पादों. It takes finished sticks or sachets from the packaging machine, sorts them into a consistent order, counts them accurately, and feeds them to the next production stage.
This equipment works seamlessly with पाउच पैकेजिंग मशीन और पाउच पैकिंग मशीन प्रणाली. It supports a wide range of product types, शामिल sticks coffee, honey sachets, energy sticks, sauce sachets, liquid stick packaging, और sachet pharmaceutical packaging. It is also compatible with aluminum-plastic blister packs and most soft and hard pouch products.
The JL-PA-400 automatic sorting machine is designed for high-volume, high-precision production. It hits a maximum output of 400 packs every minute, perfectly suited for high-volume food, pharmaceutical and personal care production lines.
The sorting machine operates through a fully automated, multi-stage workflow. Every step is controlled by a high-precision servo system and real-time detection sensors. The process is smooth, सिंक्रनाइज़, and requires minimal manual intervention.
The process starts with a large-capacity, low-profile hopper. It holds up to 300 liters of stick or sachet products. The hopper is designed for easy loading, and its height can be adjusted to fit your छड़ी पैकेजिंग उत्पादन लाइन लेआउट.
A matrix multi-stage synchronous feeding system moves products from the hopper. This design eliminates product jamming and squeezing during feeding. It ensures no leftover पाउच पैकेट stay at the bottom of the hopper, with no manual intervention needed.
Products move from the hopper to the sorting section. This section uses 11 servo direct-drive motors and a multi-axis high-precision control system. The servo system ensures perfect synchronization between roller movement and motor output.
Dust-proof, anti-static rollers grip the products firmly. The rollers and पाउच पैकेट या छड़ी पैक move in perfect sync, with no slipping or jumping. This keeps products aligned correctly as they move through the machine.
Every station in the machine is fitted with photoelectric detection systems. The installed sensors transmit live signals to track product positioning and physical state.
The system counts each passing sachet packet या स्टिक पैक with extreme precision. It has an accuracy rate of over 99.97%, with an error rate lower than 0.009%. It also detects overlapping packets, linked packets, and misaligned products.
If the inspection system detects defective packets, it will engage the automatic reject mechanism instantly. This system removes defective or misaligned packets from the production line. It stops these products from moving to the next stage, ensuring only qualified items proceed.
After sorting and counting, products are discharged in a consistent, controlled order. The machine can be adjusted to lay products flat, stand them on their side, or stack them as needed.
This flexible discharge design lets the machine connect seamlessly to cartoning machines, boxing machines, or other downstream equipment. It creates a fully automated, continuous production line from sachet packaging machinery to final packaging.
The JL-PA-400 automatic sorting machine is built to solve real production pain points. Its design delivers consistent, reliable performance for high-volume manufacturing environments.
The machine runs at speeds up to 400 प्रति मिनट पैक, far outpacing manual sorting. Its servo-controlled system and real-time detection ensure an error rate below 0.009%. This eliminates costly counting mistakes and reduces product waste.
From loading to discharge, the entire process is automated. The system requires no manual adjustment for standard operations. The unit sustains round-the-clock operation requiring only minor supervision, shifting labor resources to other vital workshop procedures.
The entire machine has a small footprint of just 2.52 वर्ग मीटर. This all-in-one structure integrates material storage, खिला, sorting and counting within a single compact machine, an ideal pick for factories short on workshop floor space.
The machine uses imported low-noise gear drives for its moving rollers. It operates at noise levels below 63 डेसीबल, creating a quieter work environment.
All power transmission parts are enclosed in a built-in cabinet. The operating surface is wide and flat, with a protective glass cover. This ensures safe operation while making cleaning and daily maintenance easy.
Material contact surfaces are manufactured from 304 स्टेनलेस स्टील, and non-contact structural parts utilize aluminum alloy and 316L stainless steel. It satisfies stringent GMP manufacturing specifications and works well for pharma, food and nutraceutical processing lines.
Key stations like feeding, छँटाई, and rejection use a modular structure. This makes repairs, भाग प्रतिस्थापन, and cleaning fast and simple. Fitted with dust-proof, anti-static rollers engineered for extended service cycles, the machine only requires very little regular upkeep.
The multi-functional sorting machine can adapt to various types of manufacturing scenarios. It works perfectly with both new and existing sachet packaging machinery और छड़ी पैकेजिंग lines.
It is ideal for sorting and counting कॉफ़ी की छड़ें, energy sticks, honey sachets and other single-serve स्टिक पैक उत्पादों. It also works with snack sachets, drink powder sachets, और liquid stick packaging. The gentle handling ensures no damage to fragile food products.
के लिए sachet pharmaceutical packaging, the machine delivers the precision and compliance required. It handles medication sachets, vitamin packets, and aluminum-plastic blister packs with consistent accuracy. Its cGMP compliant design meets strict regulatory standards for pharmaceutical production.
This unit supports processing single-use पाउच पैकेट filled with shampoo, कंडीशनर, lotion and assorted personal care materials. Its anti-slip rollers ensure smooth handling of flexible, lightweight packets.
एक उच्च गुणवत्ता automatic sorting machine is a critical addition to any छड़ी पैकेजिंग या पाउच पैकेजिंग production line. It eliminates the bottlenecks of manual sorting and counting, delivering consistent speed, शुद्धता, और दक्षता.
The JL-PA-400 sorting machine stands out for its high-speed operation, ultra-low error rate, and fully automated design. This equipment addresses limited workshop space, lowers labor spending, and meets official industry manufacturing regulations. Whether you run a food, दवा, or personal care production line, this machine streamlines your post-packaging process and boosts your overall productivity.
This sorting machine supports aluminum plastic blister packs, all soft/hard sachet items. It covers instant coffee sticks, energy sticks, honey sachets, and goods for sachet pharmaceutical packaging. The max packet size is 185mm long × 110mm wide.
Its peak throughput reaches 400 प्रति मिनट पैक. The multi-group servo control system keeps stable high-speed sorting for mass stick packaging and sachet packaging lines.
Equipped with full-station photoelectric inspection, its counting accuracy exceeds 99.97%, with a continuous error rate lower than 0.009%. It avoids over-counting or missing sachet packets.
हाँ. All product contact surfaces adopt 304 स्टेनलेस स्टील, while key structural parts use 316L stainless steel and aluminum alloy. It fully meets cGMP standards and works well on sachet pharmaceutical packaging production lines.
Eleven full servo direct-drive rollers realize synchronous feeding, separating and conveying. The multi-axis servo system eliminates packet slipping or linking, greatly lowering the rate of connected or stacked sachet pack.
बिल्कुल. It can coordinate with all mainstream sachet packaging machine and stick pack packing machine. After sorting and counting, it discharges products horizontally, vertically or stacked to link downstream cartoning or boxing equipment.
Real-time photoelectric sensors track every station’s product state. Once abnormal goods are detected, the auto rejection unit will kick out faulty items to prevent unqualified products from entering the next process.
पेटी फू, जिनलुपैकिंग के संस्थापक, ऊपर लाता है 20 फार्मास्युटिकल मशीनरी क्षेत्र में वर्षों की विशेषज्ञता. उनके नेतृत्व में, जिंलू डिज़ाइन को एकीकृत करने वाला एक विश्वसनीय आपूर्तिकर्ता बन गया है, उत्पादन, और बिक्री. पेटी को ग्राहकों को फार्मा पैकेजिंग की जटिलताओं से निपटने में मदद करने के लिए अपने गहन उद्योग ज्ञान को साझा करने का शौक है, यह सुनिश्चित करना कि उन्हें न केवल उपकरण प्राप्त हों, बल्कि उनके उत्पादन लक्ष्यों के अनुरूप एक सच्ची वन-स्टॉप सेवा साझेदारी है.
