Các effervescent tablet tube filling machine is a new type of equipment specifically for large-diameter tablet tube filling. Fully automatic tablet sorting, counting detection, rejection, automatic bottle sorting and capping, with a speed of up to 80 BPM, phù hợp với yêu cầu cGMP.
Without damaging the caps, the bulk caps are arranged in a uniform direction and transported to the next station.
Bottle height and filling volume can be flexibly adjusted, and mold replacement can be completed < 5phút.
Fiber optic detection function, materials are pushed only after qualified materials and quantity are in place.
Automatically identify defective products, won't push the tablets, do not press the caps, and automatically reject.
| Người mẫu | JL-ZGJ-80Pro Tube Filling Machine |
| năng lực sản xuất | Tối đa 80 chai/phút |
| Tỷ lệ chính xác | ＞99,98% |
| Suitable for tablet | dia. 18-26mm, thickness 6±0.3 mm |
| Applicable tube | Đường kính 23-29 mm, Height 85-145 mm |
| Điện áp | 380/220/110V 50Hz (có thể tùy chỉnh) |
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Our machines have been strictly inspected by third parties and comply with FDA, UL, CE, vân vân.
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3-layers of film wrapping, Vacuum packing, Enhanced solid wooden base, Anti-c ollision foams, Multiple thick wooden planks and more.
Các effervescent tablet tube filling machine is a new type of equipment independently developed by Jinlu Packing, specifically to meet the demands of big size diameter tablet tube filling. It is primarily used for large tablet stacking, paper rolling, tube filling, and other operations in pharmaceutical factories and health product manufacturers. Tube Filling Machine core function is to realize the automated tube filling process of tablets, significantly improving production efficiency and packaging quality through highly automated operational procedures.
The Automatic Effervescent Tablet Tube Filler can fill tablets with a diameter ranging from 18-26mm (thickness 6±0.3mm) and tubes with a diameter of 23-29mm. When tablet thickness changes, only one component needs replacement to continue operation, significantly enhancing the equipment’s versatility and adaptability. Bottle height ranges between 80-144mm, and the filling volume can be flexibly adjusted between 10-20 máy tính bảng. Mold replacement takes only 5 phút. This rapid adjustment capability enables companies to switch quickly when producing different specification products, reducing equipment downtime and production preparation time. Ví dụ, switching from a 10-tablet package to a 20-tablet package, or from a bottle height of 80mm to 144mm, can be completed in just 5 phút.
The Effervescent Tablet PP Tube Filling Packing Machine realizes full-process automation from tablet input to finished product output, covering functions such as fully automatic tablet sorting, tablet dropping, tablet arrangement, tablet stacking, Đẩy máy tính bảng, quantity counting detection, rejection of multiple or missing tablets, and automatic bottle sorting and capping. This system will highly automate design reduces manual intervention, avoids tube filling errors caused by operator factors, and significantly improves process stability and consistency.
The equipment utilizes optical fiber and photoelectric detection technology combined with a PLC integrated control system. This enables automatic identification of issues such as inaccurate packaged tablet counts and inverted bottles, automatically initiating actions like no tablet pushing, no capping, and automatic waste rejection. Đồng thời, the equipment also features automatic alarm and shutdown functions for tablet, bottle, and cap shortages. These features not only improve production process safety and reliability but also reduce production losses caused by equipment failure or operational errors.
The Tablet Tube Filling Machine employs a fully automatic, adjustable oscillating feeder. The vibration frequency can be easily adjusted according to tablet size and weight to ensure stable and orderly material flow. This design not only improves material handling efficiency and accuracy but also reduces material loss and waste during production. Ví dụ, when handling tablets of different weights, the equipment can automatically adjust the oscillation frequency to ensure tablets fall stably into the tube loading position, avoiding material blockage and waste.
Drug contact parts are made of 316L stainless steel and engineering plastics (PET or polytetrafluoroethylene) compliant with FDA and UL standards. These materials offer excellent corrosion resistance and high-temperature resistance while ensuring drug quality remains unaffected during production, aligning with cGMP standards. Ví dụ, SUS 316L stainless steel is the material used in the food and pharmaceutical production industries widely. Its superior chemical stability and biocompatibility effectively prevent drug contamination.
The materials used in the Tablet Tube Bottle Filling and Capping Machine are environmentally friendly and meet cGMP standards. This not only guarantees medicine pill quality and safety but also reduces environmental pollution during production. Ví dụ, using FDA and UL compliant engineering plastics (PET or polytetrafluoroethylene) effectively reduces the environmental impact of materials while ensuring equipment safety and reliability during production.
The tube loading machine can be combined with Máy ép máy tính, tablet deduster, Và cartoning machines for joint production according to customer site size and output requirements. This integrated design will not only improves production efficiency but also will reduce time loss associated with manual handling and intermediate steps.
All control electrical components for this model are high-end brands with premium specifications and strong stability. High-end brand electrical equipment offers superior quality and performance guarantees, effectively reducing downtime caused by electrical failures. Hơn nữa, after-sales service points are readily available locally, enhancing production continuity and stability.
The Tablet Tube Filling and Bottle Capping Labeling Machine operates steadily at 80 chai mỗi phút. This stable production speed is attributable to its reliable control system, enabling constant production efficiency during long-term continuous operation to meet large-scale production demands.
The Tube Filling Machine can be integrated with upstream and downstream processes according to customer site size and output level to achieve integrated production. This integrated design not only improves production efficiency but also reduces the whole process connection time through collaborative control. Ví dụ, when the tube loading machine is connected with a tablet press, tablet screener, and cartooning machine to form a line production system, it can automatically receive materials from the upstream process and pass finished products to the downstream process. This reduces time loss from manual handling and intermediate steps, further enhancing production stability and fluency.
The packaging and filling accuracy of the tube loading machine exceeds 99.97%, significantly higher than comparable machines and industry standards. This translates to an extremely low defective rate in large-scale production. Ví dụ, when producing 1 million bottles of product, the Effervescent Tablet Packaging Machine might generate only around 300 defective bottles, whereas other equipment may produce several thousand defective bottles. High accuracy not only reduces waste during production, improves product quality and corporate economic benefits, but also enhances the enterprise’s competitiveness in the market.
Complete Maintenance Manual and Technical Support of Tube Filling Machine: The Effervescent Tablet Vitamin C Tube Counting Filling Capping Machine comes equipped with a comprehensive maintenance manual detailing daily maintenance, regular maintenance, troubleshooting, and other aspects. Đồng thời, the equipment manufacturer provides professional technical support services. Should equipment failure or maintenance needs arise, users can contact technical support personnel at any time for professional guidance and assistance. Our complete maintenance and cleaning routine manual and technical support service provide a strong guarantee for the stable operation of the equipment.
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Liên kết thân thiện: Đóng gói phong phú | Nhà sản xuất máy làm viên nang
