제약 포장 안전을 보장하는 데 중요한 역할을합니다, 안정, 및 약물의 효능. 모든 포장 솔루션 중, 알루-알루 (콜드 형태 알루미늄-알루미늄) 포장 및 ALU-PVC 포장은 널리 사용되는 두 가지 포장 옵션입니다., 각각 뚜렷한 장점. 이 기사는 이러한 방법을 비교합니다, 올바른 포장 솔루션을 선택할 때 제약 제조업체에 대한 장점과 단점을 분석하고 통찰력을 제공합니다..

1. ALU-ALU 포장은 무엇입니까??

Alu-Alu 포장, 콜드 형태의 물집 포장이라고도합니다, 생산 요구 사항에 따라 다층 알루미늄 기반 물질을 특정 모양으로 압축하여 제조됩니다.. 형성된 구멍은 제약 제품을 안전하게 보유하고 있습니다, 공기 노출 방지, 습기, 그리고 빛. 이것은 정제의 무결성을 보장합니다, pills or drugs remains intact throughout storage and distribution, making it ideal for medications requiring strict stability conditions.

Alu-Alu 포장 provides a 100% protection against environmental factors, making it an excellent choice for highly sensitive 제약 제품.

2. What is 알루미늄-PVC 포장?

Alu-PVC Packaging is a combination of plastic (PVC, PVDC, or PET) and aluminum foil, creating a visible, 가벼운 중량, and cost-effective packaging solution. It provides visibility, ease of use, and customizable designs for different types of medicines and drugs, making it one of the most widely used pharmaceutical packing formats.

3. Key Differences Between Alu-Alu and Alu-PVC Packaging

Both Alu-Alu and Alu-PVC blister packs are widely used in pharmaceutical packaging, their differences in materials, protection levels, 및 유통 기간 등, 각각의 특정 응용 프로그램에 적합하게 만듭니다. 아래는 주요 차이점을 더 잘 이해하는 데 도움이되는 빠른 참조 차트입니다.:

위의 짧은 표에 더하여, 우리는 재료 구성 측면에서 주요 차이점을 분석 할 것입니다., 비용, 장벽 보호, 제품 가시성 및 설계 및 다음 섹션의 환경 고려 사항.

1) 재료 구성 무엇보다도 대 ALU-PVC 포장

• Alu-Alu 물집 packaging:
  alu-al유물집 팩 알루미늄 호일의 두 층으로 구성됩니다. The top layer is usually a soft aluminum foil that can be heat-sealed to form a cavity for the pharmaceutical product, while the bottom layer is a more rigid aluminum foil that provides additional protection. This dual-layer structure offers a high barrier against external factors like moisture, 빛, 그리고 산소.
• Alu-PVC Blister Packaging:
  Alu-PVCblister packs are made up of a PVC base that is molded into a cavity for the pharmaceutical product, with an aluminum foil backing that seals the product in place. The PVC layer offers a semi-rigid structure, and the aluminum foil layer provides a moisture and light barrier, but the overall protection is less robust compared to Alu-Alu

2) Cost comparison between Alu-Alu and Alu-PVC packaging

ALU-ALU와 ALU-PVC 포장의 가격 차이는 25% 에게 40% ALU-ALU 포장 솔루션의 경우 더 높습니다, 주문량 및 특정 포장 요구 사항에 따라.

• Alu-Alu 물집 packaging:
  두 층의 알루미늄 호일 사용으로 인해, Alu-Alu Blister 팩은 원료 및 생산 공정 측면에서 더 비싸다., ALU-ALU 포장 방법은 최적의 보호가 필요한 고 부가가치 또는 민감한 제약 제품에 더 적합합니다..
• Alu-PVC Blister Packaging:
  반면에,ALU-PVC 블리스 터 팩은 PVC와 단일 알루미늄 호일 층의 조합으로 인해 비용 효율적입니다.. ALU-PVC Blister Packs는 높은 수준의 보호가 필요하지 않지만 여전히 환경 오염 물질에 대한 장벽의 혜택을받는 제품에 인기있는 선택입니다..

3) 장벽 보호 Difference of Alu-Alu 대 ALU-PVC 포장

• Alu-Alu 물집 packaging:
  Alu-Alu blister packs provide superior barrier properties, making them the ideal choice for moisture-sensitive pharmaceuticals, including certain tablets and capsules. The two aluminum layers effectively protect the product from moisture, 빛, 그리고 산소, which helps to extend shelf life and preserve the drug’s potency.
• Alu-PVC Blister Packaging:
  While Alu-PVC blister packs do offer some degree of protection against moisture and light, the PVC layer does not provide as strong of a barrier as the dual aluminum layers found in Alu-Alu. As a result, Alu-PVCpacking is best suited for products that are less sensitive to environmental factors or have a shorter shelf life.

4) Product Visibility and Design 무엇보다도 대 ALU-PVC 포장

• Alu-Alu Packaging:

Alu-Alu blister packs, with their dual layers of aluminum, 탁월한 보호를 제공하지만 일반적으로 제품 가시성을 제한합니다. 불투명 알루미늄 층은 일반적으로 소비자가 제품을 내부에서 볼 수 없게합니다.. 이것은 시각적 호소 또는 브랜드 인식이 중요한 제품의 경우 불리 할 수 ​​있습니다..

• ALU-PVC 포장:

대조적으로, ALU-PVC Blister Pack은 PVC 계층의 투명한 특성으로 인해 더 나은 제품 가시성을 제공합니다.. 이를 통해 소비자가 내부에서 제품을 쉽게 볼 수 있습니다., 태블릿과 같은 제품의 강력한 판매 지점이 될 수 있습니다., 캡슐, 시각적 매력의 혜택을받는 소프트 젤.

내부 제품을 선보이는 능력은 소비자 신뢰를 향상시키고 상점 선반의 제품 매력을 높일 수 있습니다.. 게다가, ALU-PVC 포장은 사용자 지정 모양으로 쉽게 성형 할 수 있습니다, 브랜딩 노력과 일치하는보다 창의적이고 시각적으로 매력적인 디자인을 허용합니다..

5) 환경 고려 사항 of Alu-Alu vs Alu-PVC Packaging

• Alu-Alu Blister Packaging:
  One of the environmental concerns withAlu-Alu blister packs is their reliance on aluminum, which is energy-intensive to produce. 하지만, aluminum is also highly recyclable, so it can be repurposed if properly disposed of, therefore it can be considered as a more sustainable pharmaceutical packaging solutions.
• Alu-PVC Blister Packaging:
  Alu-PVC blister packs are also recyclable, though the PVC material is more difficult to recycle compared to aluminum. PVC poses more environmental challenges because it’s more likely to release toxic substances when burned or improperly disposed of, which can raise concerns for environmentally conscious manufacturers.

4. Manufacturing Process of Alu-Alu Packaging and Alu-PVC Packaging

The manufacturing processes for Alu-Alu and Alu-PVC packing involve multiple stages, each tailored to the unique material properties and end-use requirements. Both methods aim to protect pharmaceutical products while maintaining efficiency and cost-effectiveness. 하지만, the techniques for the productions are slightly different. Here’s table to see the overall difference for the automated production of Alu-Alu packaging and Alu-PVC packaging.

1) How to Make 알루-알루 and Alu-PVC Packaging?

For the production of Alu-Alu Packaging or Alu-PVC Packaging, it usually requires special machines – Alu-Alu/Alu-PVC Blister Packing machine. The whole process includes few step: forming, 급송, 밀봉, indention and cutting. The manufacturing process is slightly different for this two packaging options.

• Forming

Alu-Alu Packaging is using cold forming method which requires high pressure to complete the formation of the blister cavities.

WhereasAlu-PVC Packaging is adopting thermoforming method. PVC film is heated and then formed into cavities using vacuum pressure.

사진 크레딧: jinlupacking.com

• Feeding:

The two blister packaging methods are going through the same process for the feeding process where the feeder is dispensing materials such as capsules into the blister cavities.

사진 크레딧: jinlupacking.com

• Sealingand Indentation

Both of the blister packaging options have the same sealing process where the lidding aluminium foil is sealed using heat and pressure to ensure airtight packaging.

Indentation lines are created on the sealed blister sheet for both Alu-Alu or Alu-PVC Packaging. Batch numbers, production dates and some other required information will be created at this step.

사진 크레딧: jinlupacking.com

• Cutting:

After the indentation, the blister sheet is cut into individual blister packs. This step is no different for producing Alu-Alu or Alu-PVC blister packs.

사진 크레딧: jinlupacking.com

2) Difference of Alu-Alu vs. Alu-PVC Production Process

As a small summary for the comparison of the two production methods at each working station, you can take a look for the below table.

For a better understanding of the working process for the production of Alu-Alu Packaging and Alu-PVC blister packaging, you can click below the videos from JinluPacking.

[jl_youtube src=”https://www.youtube.com/embed/k0uyYbGttCU”]

5. How to Choose the Right Packaging for Your Product?

The choice between Alu-Alu packaging and Alu-PVC Packaging depends on various factors, including the nature of the medicines, storage conditions, 예산 제약. Choosing between Alu-Alu Packaging and Alu-PVC Packaging depends on several factors.

1) 제품 민감도

• If your medication is highly sensitive to moisture, 산소, 그리고 빛, Alu-Alu packagingmethod is the better choice due to its superior barrier properties.
• If the medicine doesn’t require extreme protection, Alu-PVCpackaging option provides sufficient defense while remaining cost-effective.

2) Cost Considerations

• Alu-Alu packagingis more expensive because it uses high-quality materials and a more intricate production process.
• Alu-PVC packaging, 반면에, is budget-friendly and preferred for mass-market medications, offering a more economical solution without compromising basic protection.

3) Consumer Experience & Branding

• If customer trust and transparency are key, Alu-PVC packing methodallows for easy visual inspection of the product, which can be a valuable marketing tool.
• Alu-Alu 포장, however, offers enhanced security with tamper-proof seals, ensuring the integrity and safety of the medication, which may be essential for higher-value or sensitive products.

4) Regulatory Requirements

• Some regions and regulatory standards require higher levels of protection, making Alu-Alu packagingthe necessary option for certain pharmaceutical products.
• For dietary supplements and over-the-counter drugs, Alu-PVC packagingis generally accepted and complies with the regulatory requirements for these less sensitive products.

6. 결론

Both Alu-Alu packaging and Alu-PVC Packaging have their unique advantages and drawbacks. While Alu-Alu packaging excels in protection and durability, Alu-PVC Packaging is more cost-effective and user-friendly. Understanding the differences between these two options, together of taking into consideration for the few factors we mentioned in the article, you can choose t the best solution for your specific needs.