Liquid Filling Machine

Filling Volume and Compatibility

Jinlu Packing’s liquid filling bottling machine excels in filling volume range and compatibility, meeting diverse industry and product needs. The filling volume range is exceptionally broad (5ml to 5000ml), covering nearly all common liquid packaging specifications. The equipment boasts high compatibility, readily adapting to various container types, including small-diameter bottles and flexible tubes, by utilizing interchangeable filling heads such as needle fill heads and ball valve fill heads.

Filling Accuracy and Error Control

Jinlu Packing’s oil perfume liquid filling machine achieves industry-leading levels of filling accuracy and precision. A servo motor drives the dosing pump, ensuring stability and precision throughout the filling process, with a filling error of ≤ ±0.1g. This level of accuracy is paramount in industries like pharmaceuticals. Par exemple, when filling medicinal syrups, high-precision filling ensures accurate dosage and compliance with stringent cGMP standards.

Jinlu Packing offers customized pump options tailored to liquid characteristics:

• Peristaltic Pumps: Ideal for most common liquids, especially high-viscosity and particulate-laden fluids. Their easy cleaning and cost-effectiveness make them widely used in food and chemical industries. Par exemple, peristaltic pumps efficiently handle particulates in ketchup filling while maintaining accuracy.

• Ceramic Pumps: Better suited for filling small to medium volumes, particularly low-to-medium viscosity, pure liquids, achieving superior filling accuracy. When filling high-precision liquids like eye drops, ceramic pumps ensure each drop is dosed accurately.

En outre, the filling liquid bottling machine employs multi-stage flow rate control (slow-fast-slow sequence) to effectively prevent splashing and enhance efficiency. Bottom-submersible filling technology ensures the nozzle remains submerged below the liquid surface during filling, further preventing splashing and foaming. The anti-drip filling valve utilizes vacuum back-suction technology to prevent dripping and maintain a clean environment. These features collectively ensure Jinlu Packing’s machines deliver superior performance in filling accuracy and error control, meeting stringent requirements across industries.

Handling High-Viscosity and Particulate Materials

Jinlu Packing’s pharmaceutical liquid filling machine demonstrates exceptional performance with high-viscosity and particulate-laden materials, primarily due to the proprietary dosing system and high-precision pumps. This system effectively handles such challenging fluids, improving filling efficiency by 30% while reducing material waste.

Customized pumps, particularly peristaltic pumps, are key to handling these materials. The peristaltic pump design maintains high precision and offers easy cleaning, reducing production costs.

Multi-Stage Flow Rate Filling

Jinlu Packing utilizes innovative multi-stage flow rate filling technology to significantly improve efficiency and product quality. During filling, the syrup filling machine dynamically adjusts the speed based on liquid characteristics and container capacity, employing a slow-fast-slow sequence to effectively prevent splashing and foaming.

This technology can be customized for different liquids. For low-viscosity liquids like eye drops, the equipment optimizes speed to boost efficiency without compromising accuracy. Actual testing shows Jinlu Packing’s multi-stage flow rate filling achieves a 30% increase in filling efficiency and a 20% reduction in liquid loss compared to traditional single-flow rate equipment.

Bottom-Submersible Filling

Bottom-submersible filling technology in eye drops filling machine is another key feature. By keeping the nozzle submerged below the liquid surface, it further prevents splashing and foaming. This is crucial when handling high-viscosity liquids or particulate-laden materials, minimizing contact with air and reducing risks of volatilization and oxidation.

PLC Program Control and Human-Machine Interface (IHM)

Jinlu Packing’s medicine liquid filling machines utilize advanced PLC (Programmable Logic Controller) program control and a touchscreen HMI, enabling highly automated and intelligent operation. PLC control allows precise setting and adjustment of critical parameters like fill volume and speed, ensuring accuracy and consistency for every fill cycle. The intuitive touchscreen HMI allows operators to set and adjust parameters quickly and easily.

En plus, the PLC system features robust data logging and traceability capabilities. The equipment automatically records parameters and results for each filling cycle, facilitating production monitoring and quality traceability. This enhances production management efficiency and enables rapid problem identification and resolution.

Automation and Troubleshooting

Jinlu Packing’s liquid filling machines incorporate multiple automated functions, significantly reducing manual intervention and boosting production efficiency and reliability.

• No Container, No Fill: Automatically detects container presence and only fills when a container is in place, preventing liquid waste.

• Automatic Counting: Records filling quantities in real-time, aiding production management and quality control.

A key highlight is the intelligent fault diagnosis system. This built-in system continuously monitors equipment status. Should a fault occur, the system automatically triggers an alarm and displays the cause and solution on the HMI. This feature minimizes downtime and lowers maintenance costs. Par exemple, if a nozzle clogs during production, the system immediately alerts the operator to clean it, ensuring continuous operation.

Modular Structure and Quick Disassembly

Jinlu Packing’s fully automatic liquid filling machines feature a modular design, enabling quick disassembly and assembly of various components. This structure enhances equipment flexibility and maintainability while significantly reducing maintenance time and costs.

The modularity advantage is particularly evident in applications requiring frequent cleaning, such as food and pharmaceutical production. Operators can quickly disassemble and clean Jinlu Packing machines, minimizing downtime. Actual tests confirm that the modular design reduces disassembly and cleaning time by 50% compared to traditional equipment, significantly boosting production efficiency.

En outre, the modular structure simplifies equipment upgrades and modifications. As production needs evolve or technology advances, companies can easily replace or upgrade specific modules without replacing the entire machine. This flexibility allows Jinlu Packing’s liquid filling machines to adapt effectively to market changes and business growth requirements.