Comment une machine de remplissage de gélules à grande vitesse réussit l'inspection à plusieurs niveaux avant une expédition à l'étranger?

Guangzhou, Chine

La semaine dernière, an NJP 3800D high speed capsule filling machine rolled off its manufacturing line. Machines d'emballage Jinlu Co., Ltée. is proud to announce the successful completion and inspection of this high speed capsule filling machine, prepared for shipment to a long-standing client in Italy.

The previous order of an automatic encapsulation machine 1500D has acquired Matteo’s confidence. The NJP 1500 capsule filling model completes the whole capsule filling process in a continuous and automated method with low noise, leading to clients’ satisfaction. This repeat order from a valued Italian partner underscores the client’s continued trust in Jinlu Packing’s automatic capsule filling machines.

Preparation Before the Capsule Filler Shipment

To ensure reliability and continuous capsule filling operation, this NJP 3800D capsule filling machine filler is equipped with a range of auxiliary equipment, y compris:

• A German-made Becker vacuum pump
• A vacuum powder loading machine
• An automatic empty capsule loading machine
• A capsule polishing and sorting machine
• A vacuum cleaner

The assembled gelatin capsule filling machine for trial operation

Matteo, the director of the client’s procurement department, was impressed by the precision running of this auto capsule filler machine. During the equipment validation and acceptance process, the trial operation of this capsule powder filling machine proved a success rate of capsule separation at 99.99% and a qualification rate of finished gel capsule at 99.8%. “Test run results are looking good. It has built up confidence in our future capsule making,” said Matteo.

In a commitment to compliance and user safety, all equipment voltages have been strictly configured to meet local Italian standards. The automatic gelatin capsule machine operates on 380V/50Hz three-phase power, while the capsule polisher is set for 220V/50Hz single-phase power, with clear voltage labels affixed to prevent any operational error.

A Multi-Stage Inspection Protocol

Following its assembly, the 3800D automatic capsule encapsulation machine underwent a comprehensive, multi-level inspection process to guarantee it arrives at client’s place in a perfect condition and meets Jinlu Packing’s high standards for quality and safety.

The process was spearheaded by Mr. Lequel, the Director of Jinlu’s Technical Department, who led a team of technicians through a meticulous verification protocol.

Capsule molds of the capsule maker filling machine

Their initial checks at Jinlu’s workshop firstly focused on documentation and safety labeling. The team carefully verified the accuracy of information on the CE certification plates attached to all relevant equipment. To promote safe operation, they affixed safety warning labels on all areas with potential hazards, such as the empty capsule feeding hopper and the capsule filling platform. En outre, as a customer-centric touch, M. Yang ensured that contact information for dedicated customer service was pasted onto a Siemens touchscreen interface, ensuring the client has immediate access to support.

This gel capsule filling machine was then moved to a quality control workshop for an exhaustive physical and functional examination. This critical phase included:

• Appearance Inspection: A thorough check for any scratch, oil stain, dent, or cosmetic imperfections on the exterior of the capsule filling machine filler .
• Direct-Contact Parts Inspection: Meticulous cleaning and inspection of all components that contact pharmaceuticals, including the feed hopper, dosing disc, capsule molds, and capsule locking pins, to ensure they were free from any residual powder, capsule fragments, or foreign contaminants.
• Hard-to-Clean Area Inspection: A careful examination of areas prone to contamination buildup, such as equipment gaps, connection points between capsule molds and pins, inner surfaces of transmission part shields, and pipeline interfaces. All these parts were confirmed to be clean and residue-free.
• Safety Guarding Inspection: A full verification of the powder capsule filling machine’s protective covers, emergency stop buttons, and safety interlock systems. Tests confirmed that the 3800D njp capsule filler immediately halts operation when a guard is opened. En outre, electrical safety was validated by testing that the ground resistance is ≤4Ω and inspecting all cables for insulation damage to prevent any risk of electric shock.
• Operational Function Check: The capsule feeding system was tested for smooth operation without abnormal noise or jamming. The capsule separation and dispensing mechanism was evaluated, with tests conducted to ensure a high success rate for gelatin capsule separation and smooth, unimpeded gel capsule transport without blockage.
• Calibrage du capteur: The sensitivity of key sensors, including the capsule missing sensor, capsule shell sensor, and powder particle sensor, were tested to ensure accurate signal transmission and eliminate the risk of false alarms.

The packing of the auto capsule filling equipment before shipment

“The successful completion of this automatic capsule machine inspection for our Italian client is a testament to our commitment to quality and safety,” a déclaré M.. Lequel. “We do not just build machine for making capsules; we deliver reliable, cGMP-compliant solutions that our partners can depend on for their capsule production needs.”

This shipment of this machine de remplissage de capsules à grande vitesse reinforces Jinlu Packing’s position as a trusted global provider of advanced capsule filling technology, capable of meeting stringent requirements of the international pharmaceutical industry.