DPP-90R Μικρή μηχανή συσκευασίας κυψελών χαπιών

Εξερευνώ DPP-90R blister packaging machine

cGMP certified equipment that supports aluminum-plastic/aluminum-aluminum/paper-plastic multi-mode, integrated photoelectric control and servo traction system, especially for tablets and capsules. The packaging has been more sophisticatedly designed.

1. Aluminum-plastic/aluminum-aluminum/paper-plastic multi-purpose machine

DPP-90R blister packing machine automatic adopts modular design and is compatible with multiple modes. It can quickly switch between three packaging forms: aluminum-plastic (Alu-PVC), αλουμίνιο-αλουμίνιο (Alu-Alu), and paper-plastic (Paper-PET), meeting the packaging needs of different drugs, significantly reducing operating costs, and improving procurement and use cost-effectiveness. Aluminum-plastic mode: This is the most commonly used packaging form, suitable for conventional tablets, κάψουλες, soft capsules, και τα λοιπά. The packaging material usually uses 0.25mm PVC + 20μm aluminum foil, with a sealing strength of ≥6N/15mm, which meets the USP<671> standard.

Aluminum-aluminum mode: Designed to meet the needs of light protection and high barrier (such as easily oxidized drugs), it is recommended to use 25μm soft aluminum + 45μm composite aluminum, with an oxygen permeability of <0.05cc/m²/day. This packaging form achieved by the blister machine can extend the shelf life of drugs by more than 30%. Paper-plastic mode: suitable for medical devices or environmentally friendly packaging that require gamma ray sterilization, using 300g/m² cardboard + 12μm PET film, with a recyclability rate of 90%, in line with the EU EPBP recyclability certification.

2. Ultra-wide material adaptability, supporting a variety of substrates such as PVC/PS/PET

DPP-90R capsule tablet blister packing machine breaks through the material limitations of traditional blister machines and can handle 12 types of outer packaging materials in 5 categories: Thermoforming substrates: PVC (0.2-0.3mm): economical choice, suitable for most solid preparations PET (0.15-0.25mm): high transparency, suitable for display packaging PS (0.18-0.35mm): impact resistant, suitable for special-shaped tablets PP (0.2-0.4mm): high temperature sterilization (121℃/30min) Lid material compatibility: Αλουμινόχαρτο (20-40μm): conventional moisture-proof seal Breathable film (TPU/PVDF): used for wound dressing packaging that requires breathing Easy-tear film (PET/PE composite): child-safe and elderly-friendly design

3. High-power gear motor + chain drive, double breakthrough of quietness and stability

Traditional blister machines generally use ordinary belt drive, which is not only unstable in power transmission, easy to slip and wear, but also causes noise up to 82dB. DPP-90R innovatively adopts: DPP-90R small blister packing machine adopts high-power gear motor, which achieves a 40% increase in torque density and low-speed high torque output (rated torque 320N·m). The blister packaging machine with double-row chain drive system has many advantages over the old gear drive: Under normal operation, the noise is reduced from the original ≥82dB to ≤68dB, a decrease of 17%; The transmission efficiency is increased from 78% να 95%, thereby reducing energy consumption by 16%;

4. Intelligent photoelectric control system to achieve fully automatic production in compliance with cGMP

Jinlu Packing’s DPP90R flat plate blister packing machine is equipped with an advanced photoelectric control system, which can realize automatic feeding of PVC materials and automatic recovery of waste edges, greatly simplifying the operation process and improving production efficiency. Our design takes cleaning convenience into full consideration, ensuring that the equipment is easy to maintain and clean during use, fully complying with the requirements of cGMP production specifications.

5. Flat blister machine with advanced control and cylinder traction system

Multi-station synchronous operation: The DPP-90R packaging blister packing machine is equipped with multiple stations, each of which can independently complete specific packaging tasks, such as blister forming, drug filling, σφράγιση, τομή, και τα λοιπά. Through the advanced control system and cylinder traction system driven by Siemens servo motors, all stations can achieve synchronous operation with a stroke accuracy of up to 99.99%.

High-precision positioning control:

During the synchronous operation of multiple stations, the control system can achieve high-precision positioning control, ensuring that the stroke accuracy of each station is as high as 99.98%. This high-precision positioning control is essential to ensure the quality of blister packaging. Για παράδειγμα, in the heat sealing and cutting stations, if the positioning is inaccurate, it may cause the bubble to be pressed or the material to be cut off.

Stable running speed control:

The control system can accurately control the running speed of the machine according to the set parameters and maintain the stability of the running speed. Because in actual production, the running speed of the machine may be affected by many factors, such as drug filling speed, sealing time, και τα λοιπά. The control system of the DPP-90R capsule blister packaging machine can monitor and adjust the running speed of the machine in real time through intelligent control algorithms to ensure stable production efficiency under different production conditions. Για παράδειγμα, when the drug filling speed is slow, the control system will automatically reduce the running speed of the machine to ensure accurate filling of the drug; when the filling speed returns to normal, the system will automatically adjust the running speed to the optimal state, thereby achieving a smooth transition of the production process and avoiding packaging quality problems or production failures caused by speed fluctuations.

Long-term operation stability:

During long-term continuous production, the control system of the DPP-90R blister packaging machine can maintain stable performance without failures or performance degradation caused by overheating, overload or other factors. According to actual usage data statistics, the tablet blister packaging machine can run continuously for more than 100 hours under normal operating conditions, and no major failures occurred in the control system during this period, showing its excellent stability and reliability.

DPP-90R blister packing machine is popular all over the world

Jinlu Packing’s DPP-90R blister packaging machine is widely used in many industries due to its high efficiency, flexibility and high precision, and occupies an important share in the small and medium-sized blister machine market in major countries around the world. According to statistics, the market share of DPP-90R blister packaging machine in the pharmaceutical industry has reached more than 30%, becoming the preferred packaging equipment for many start-up or small and medium-sized pharmaceutical companies.