Combining mechanical filling with peristaltic pump system, high dosage accuracy.
Liquid filling is more stable, materials without dripping, foaming or overflowing.
The servo motor is combined with the PLC system to ensure error-free traction and stable operation.
The front and back double sealing structure ensures a tight seal without any air or liquid leakage.
| Modeli | JL-PAF |
| Kapasite | 1,300 paket/saat |
| Filling Precision | < 0.1 ml |
| Şunun için uygun: |
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Guangzhou'da bulunan, JL, mühendisliği entegre eden farmasötik paketleme makineleri tedarikçisidir, üretim ve satış.
Ekibimiz farmasötik işlemeyi geliştirmeye odaklanıyor & işlevselliği birleştiren paketleme makineleri, kalite, ve maliyet etkinliği, Müşterilerimize sorunsuz tek elden hizmet sunmanın yanı sıra.
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The plastic ampoule filling machine is produced in strict accordance with 6S workshop manufacturing standards, and the machine complies with CE FDA and cGMP standards.
Jinlupacking provides complete manuals and videos for daily using, maintenance and cleaning.
In the production process of liquid products in industries such as pharmaceuticals, kozmetik, and food, automated equipment serves as the core support for improving efficiency and ensuring quality. As a high-end integrated automated device that combines forming, doldurma, and sealing functions, the suppository filling machine of oral liquids has become a key piece of equipment for numerous enterprises to achieve large-scale and standardized production, thanks to its advanced technical configuration, precise operational performance, and wide range of applicable scenarios. It effectively addresses pain points in traditional production, such as heavy manual intervention, low precision, and slow efficiency.
In terms of technology, the suppository filling and sealing machine adopts industry-leading configurations, laying a solid foundation for the precision and stability of the production process. Its core control unit uses a PLC (Programmable Logic Controller). The application of this technology enables the equipment to accurately execute various operations in accordance with preset programs, avoiding random errors caused by manual operations.
Bu sırada, it possesses flexible program adjustment capabilities, allowing quick adaptation of parameters to meet the production requirements of different products. Equipped with a servo motor stepless variable frequency speed regulation system, . automatic liquid blister packaging machine can achieve smooth and precise speed adjustment during different production stages. Whether for high-speed mass production or low-speed fine operations, it maintains a stable operating state, ensuring production efficiency while preventing product quality issues caused by speed fluctuations.
In terms of filling precision, the high-precision filling nozzles equipped on the plastic ampoule filling machine are known as the “core of precise filling.” Through a special structural design and pressure control technology, the filling nozzles achieve the effect of “no dripping, no foaming, and no overflow of liquid materials,” effectively avoiding material waste. More importantly, they ensure the dosage precision of each ampoule—with a tolerance of ≤ 0.1 ml. This precision standard far exceeds the conventional requirements of the industry, making it particularly suitable for products with high dosage precision requirements, such as oral liquids and pharmaceutical preparations, fundamentally guaranteeing product safety and consistency.
Based on its outstanding performance, the plastic ampoule filling machine has an extremely wide application range, capable of meeting the production needs of liquid products in multiple industries.
İlaç endüstrisinde, the plastic ampoule filling and packaging machine is an ideal production equipment for products such as oral liquids and nutritional and health-care liquids. Its strict dosage control and hygiene standards ensure that products meet the rigorous requirements of the pharmaceutical industry.
In the cosmetics industry, for high-end products such as perfumes and serums, the machine’s foam-free filling and sealing performance can effectively protect product ingredients from oxidation and volatilization, maintaining the stability of product quality.
In the food industry, the filling production of products such as fruit pulps, soslar, and oral liquid-style foods can also be efficiently completed by this machine. Whether for high-viscosity fruit pulps or highly fluid seasoning liquids, the equipment can be adapted through parameter adjustment.
Bu “multi-functional” feature eliminates the need for enterprises to purchase separate equipment for different products, significantly reducing equipment investment costs and enhancing the flexibility of production lines.
In special industries such as pharmaceuticals and food, compliance in product production is a prerequisite for the survival and development of enterprises. During the design and production process, the automatic plastic ampoule forming filling sealing machine strictly adheres to a number of core international and industry standards, including cGMP (Current Good Manufacturing Practice for Drugs), CE (Conformité Européenne), FDA (BİZ. Gıda ve İlaç İdaresi) standartlar, and UL (Underwriters Laboratories) safety standards.
These standards cover multiple dimensions of the plastic ampoule filling machine, such as material safety, production hygiene, operational safety, and environmental performance. Örneğin, the cGMP standard requires that parts of the equipment in contact with materials must meet an extremely high hygiene level to prevent cross-contamination; the FDA standard imposes strict restrictions on the safety of equipment materials to ensure no migration of harmful substances into products. Compliance with these standards means that the equipment can not only meet domestic production needs but also qualify for entering the international market, providing strong support for enterprises to expand their global business.
In addition to the core configuration, the seven performance features of the high speed plastic ampoule filling machine further highlight its advantages in automated production. From the perspectives of operational convenience, üretim verimliliği, hygiene and safety, and equipment reliability, it provides comprehensive guarantees for enterprise production:
As mentioned earlier, the combination of PLC control and servo motor stepless variable frequency speed regulation is the core of the plastic ampoule filling and sealing machine’s intelligent regulation. This feature enables the equipment to achieve standardized production in accordance with fixed programs while quickly adjusting operating parameters based on changes in order volume and product specifications. Örneğin, when producing small-dose oral liquids, the operating speed can be reduced to ensure precision; when mass-producing large-volume nutritional liquids, the speed can be increased to improve efficiency, achieving a balance between “precision and efficiency.”
The plastic ampoule packing filling machine integrates seven core stations—”unwinding, plastic forming, doldurma, batch coding, creasing, tail cutting, and slitting”—all of which are automatically completed by programs, forming a complete automated production line from plastic raw materials to finished products. In the traditional production mode, these stations required manual connection, which was not only time-consuming and labor-intensive but also prone to product defects caused by manual operation errors (such as irregular forming, misaligned batch coding, and uneven slitting). Fakat, the automated station design of this machine realizes a full process of “raw materials in, finished products out” without manual intervention, significantly shortening the production cycle while raising the product qualification rate to a new level. According to practical application data, Bu ekipmanı benimsedikten sonra, production efficiency can be increased by over 30%, and product defect rate reduced to below 0.5%.
To lower the operation threshold, the suppository filling sealing machine is equipped with an intuitive HMI device. The interface adopts a graphical design, clearly displaying information such as equipment operating status, production parameters, and fault prompts. Operators do not need to possess professional programming knowledge; they can complete parameter setting, program startup, and status monitoring by simply touching the screen. Bu sırada, the interface has a fault self-diagnosis and prompt function. When an abnormality occurs in the suppository filling and packaging machine, it immediately displays the cause of the fault and solutions, reducing equipment downtime for maintenance, lowering reliance on operators’ skill levels, and significantly saving enterprise training costs.
. “no dripping, no foaming, no overflow” performance of the filling nozzles is crucial for the plastic ampoule filling machine to ensure product quality and reduce costs. During the filling process, dripping leads to material waste and environmental pollution in the production area, while foaming may affect the accuracy of product dosage and shelf life (Örn., air in foam accelerates product oxidation). Fakat, the filling nozzles of this equipment perfectly solve these problems through a special anti-dripping structure and negative pressure control technology. Örneğin, when filling perfumes, foam-free filling can prevent perfume ingredients from contacting air, maintaining the stability of the fragrance; when filling oral liquids, the no-overflow design ensures ampoule body cleanliness, eliminating the need for subsequent wiping processes and further improving production efficiency.
All parts of the automatic suppository filling machine that come into contact with liquid medicines are made of high-quality stainless steel. This choice not only meets the strict hygiene level requirements of the cGMP standard but also has corrosion resistance and easy-to-clean properties. Stainless steel does not react chemically with liquid medicines, eliminating the risk of migration of harmful substances. Aynı zamanda, its smooth and flat surface has no dead corners or depressions, facilitating daily cleaning and disinfection and effectively preventing bacterial growth and cross-contamination. For the pharmaceutical and food industries, this material selection is the “first line of defense” to ensure product hygiene and safety, allowing enterprises to avoid quality risks caused by materials during production.
The main pneumatic components and electrical parts of the liquid suppository blister packaging machine adopt imported accessories, including cylinders, solenoid valves, sensörler, and contactors from well-known brands. These imported accessories are at the industry-leading level in terms of production technology, material quality, and performance stability. Compared with ordinary domestic accessories, they have a longer service life and lower failure rate. Örneğin, imported pneumatic components have better sealing performance, preventing unstable equipment operation caused by air pressure leakage; imported electrical parts have stronger anti-interference capabilities, enabling stable operation in complex production environments. The high quality of core components not only reduces the daily maintenance cost of the equipment but also extends its overall service life. Under normal circumstances, equipment using imported components can have its service life extended by 2-3 yıllar, bringing long-term economic benefits to enterprises.
The plastic ampoule filling sealing machine offers two filling methods—”electronic peristaltic pump automatic filling system” Ve “mechanical filling”—which can be flexibly selected according to the characteristics of different materials. The electronic peristaltic pump automatic filling system uses precise peristaltic pump control to adjust the flow rate through motor speed, making it particularly suitable for contaminated materials, high-viscosity materials, or those containing particles (such as oral liquids with traditional Chinese medicine particles and fruit pulps). It has good sealing performance, avoiding direct contact between materials and the pump body to prevent cross-contamination. Mechanical filling is suitable for ordinary liquids with good fluidity and no particles (such as perfumes and ordinary nutritional liquids). It controls the filling volume through a mechanical structure and has a higher filling speed. Both filling methods can achieve accurate metering with small errors, enabling the equipment to adapt to more types of liquid materials and further expanding its application range.
Dost Bağlantılar: Zengin Ambalaj | Kapsül Dolum Makinesi Üreticileri
