NJYL-330C Liquid Capsule Filling Machine

Our fully automatic liquid capsule filling machines are popular in North America, Europa, and other regions, receiving widespread acclaim from major industry leaders, including Fortune 500 companies such as UCB, uspharma, and Robinson Pharma. This success stems from Jinlupacking’s 30 years of expertise in the pharmaceutical industry and the following advantages of the NJYL-330C.

Productivity and Efficiency

The NJYL-330C automatic capsule liquid filling machine offers exceptionally high production efficiency, reaching a throughput of up to 18,000 kapsułki na godzinę. This capability enables the completion of large volumes of capsule filling per unit time, significantly improving production efficiency and reducing costs compared to semi-automatic models. Na przykład, traditional manual filling methods in pharmaceuticals may yield only a few hundred capsules per hour, while this equipment achieves output levels dozens or even hundreds of times higher.

The equipment’s structured and modular design ensures simple operation, system stability, and an extremely low failure rate. This design reduces maintenance costs and minimizes production downtime caused by failures. Na przykład, after adopting this equipment, USpharma achieved a 99% filling accuracy rate and excellent sealing performance, significantly improving product quality and user experience. Ponadto, the high-precision fiber optic detection system enables multi-station coordinated inspection, automatically stopping feeding if the capsule cap remains intact, effectively preventing product waste and quality defects.

Dodatkowo, the NJYL-330C utilizes a matrix-based continuous push-up discharge mechanism. The rear row pushes the front row for sequential discharge, while a guide plate ensures precise capsule shell positioning and automatically removes any blocked or jammed capsules, preventing discharge issues. This design further enhances production efficiency and stability.

Zgodność z cGMP

The NJYL-330C liquid hard capsule filling machine strictly adheres to cGMP regulations, ensuring the production process complies with international Good Manufacturing Practice standards. cGMP represents the minimum requirements for pharmaceutical production, covering aspects like production, Kontrola jakości, konserwacja sprzętu, and personnel training. The machine’s core advantages – high precision, efektywność, accurate filling volume, and excellent sealing performance – fully meet cGMP requirements.

Ponadto, the sealing glue workstation provides real-time temperature control to prevent film shrinkage or cracking due to temperature fluctuations. The workstation’s scraper precisely controls glue volume, preventing overflow and ensuring a uniform glue layer. These technical details demonstrate the equipment’s strict compliance with cGMP standards, providing reliable assurance for pharmaceutical production.

Structured and Modular Design

The NJYL-330C oil capsule filling machine’s structured and modular design offers significant advantages:

• Convenient Assembly & Konserwacja: Each module can be independently installed, debugged, and replaced, drastically reducing maintenance time. Na przykład, if a module fails, maintenance personnel can quickly locate and replace it without complex disassembly of the entire machine, reducing repair time by over 73%. This reduces costs and minimizes production downtime, improving equipment availability.

• Prosty & Intuitive Operation: Operators can master procedures with minimal training, lowering the required skill level. The user interface features a modular layout with clear functional modules, allowing operators to quickly locate options and significantly improve work efficiency.

• Enhanced System Stability: The modular design ensures independent module operation. A failure in one module doesn’t affect others, improving overall equipment stability and minimizing the failure rate. Actual usage data shows the failure rate is only one-tenth that of traditional equipment, providing reliable production assurance.

High-Precision Servo Motor Application

The NJYL-330C hard capsule encapsulation machine incorporates a high-precision servo motor from Japan’s Yaskawa. This high-end configuration significantly enhances equipment performance:

• Improved Injection Accuracy: The servo motor’s high-precision control keeps liquid injection error within 2%, ensuring accurate medicine dosage and meeting stringent quality requirements in pharmaceuticals and nutraceuticals.

• Fast Response & High Reliability: The motor rapidly responds to control commands, achieving precise motion control. Na przykład, during filling, it adjusts injection speed and volume in real-time based on capsule movement, ensuring a continuous and stable process. Its high reliability reduces failures and extends equipment lifespan.

Fiber Optic Inspection System Functions

The NJYL-330C liquid capsulator features a high-precision fiber optic inspection system:

Multi-Station Coordinated Inspection & Cap Separation Monitoring: The system monitors capsule cap separation in real-time. If a cap remains unseparated, it immediately stops feeding, effectively avoiding waste and quality defects.

• High Sensitivity & Precyzja: Detects even the slightest cap separation discrepancies, ensuring every capsule meets quality standards. Na przykład, a nutraceutical company using this system achieved a product qualification rate exceeding 99%.

• Increased Production Efficiency: Simultaneous operation of multiple inspection stations enables rapid capsule inspection and filling, skrócenie przestojów. Actual usage data indicates production efficiency increased by over 47% compared to traditional equipment.

Flexible Pellet Feeding

The NJYL-330C liquid capsule filling machine automatic offers a high degree of functional flexibility, meeting diverse production needs. It can be equipped with an optional pellet feeding function, enabling a pellet + oil combination filling method. This allows the production of products containing a mixture of solid pellets and liquid. Na przykład, when producing specialty pharmaceuticals or nutraceuticals, this function ensures precise mixing and filling, guaranteeing product quality and stability.

Ideal Equipment for the Pharmaceutical and Nutraceutical Industries

Podsumowując, the NJYL-330C liquid capsule filling machine, with its high precision, wysoka wydajność, high stability, and flexible configuration, provides an efficient and reliable production solution for the pharmaceutical and nutraceutical industries. It significantly improves production efficiency and product quality, enhancing market competitiveness.