With intuitive interface and real-time production tracking. It simplifies operation, cuts training costs and minimizes unplanned downtime for your high-efficiency production line.
Enables fine-tuning of capping force with high accuracy. It ensures stable, łatwa obsługa, and strong adaptability for different bottle sizes.
Equipped with automatic detection and reject system, it monitors cap alignment in real time, zapewnienie 100% qualified bottles and stable production quality.
This new design ensures low running noise, high-torque transmission, smooth capping, long service life and strong reliability for long-term production.
| Model | JL-XG-120 |
| Pojemność (butelki/min) | 50 butelki/min – 120 butelki/min |
| Bottle Specification | ￠30 ≤ Diameter ≤ ￠80mm |
| Cap Specification | ￠25 ≤ Dia. of cap ≤ ￠60mm |
| Height of Bottle | ≤ 150 mm |
| Całkowita moc | 1.8 kW |
| Power Supply | 220V / 380V; 50 Hz / 60 Hz |
| Machine Dimension (L × W × H.)mm | 2350 mm × 1200 mm × 1850mm |
Znajduje się w Kantonie, JL jest dostawcą maszyn pakujących farmaceutycznych łączących inżynierię, produkcji i sprzedaży.
Nasz zespół koncentruje się na rozwoju przetwórstwa farmaceutycznego & maszyny pakujące, które łączą funkcjonalność, jakość, i opłacalność, oprócz zapewnienia naszym klientom bezproblemowej, kompleksowej obsługi.
Nasze zalety
Bierzemy udział w najważniejszych targach farmaceutycznych i opakowaniowych, w tym CPhI, Expofarm, and IPACK.
Local Service Centers in Hong Kong and the United States Provide On-site Installation Commissioning and Operator Training.
Zapewniamy pełny zestaw bezpłatnych dokumentów technicznych i filmów, dzięki czemu nie musisz się martwić o użytkowanie i konserwację.
In pharmaceutical, Nutraceutyka, and consumer goods manufacturing, bottle capping is far more than a final step in production—it is the critical last line of defense for product safety, shelf life stability, Zgodność regulacyjna, and brand reputation. A poorly sealed cap can lead to moisture ingress, utlenianie, microbial contamination, and product degradation, rendering life-saving medications ineffective, ruining high-value supplements, and exposing manufacturers to costly regulatory fines, product recalls, and irreversible damage to consumer trust. Manual capping processes are slow, pracochłonny, and prone to human error, with inconsistent torque leading to either leaky seals or over-tightened caps that consumers cannot open. Even many generic automatic capping machine models on the market create production bottlenecks: they suffer from frequent jams, poor torque accuracy, slow changeovers between SKUs, and designs that fail to meet the strict hygiene and traceability requirements of regulated industries like pharmaceuticals.
Jinlu Packing’s industry-leading automatic capping machine is engineered to eliminate these pain points entirely. Backed by 30+ years of specialized expertise in pharmaceutical processing and packaging machinery, and trusted by over 2,600 global clients—including Fortune 500 giants — our capping solution delivers unrivaled precision, niezawodność, and flexibility. Designed to integrate seamlessly into full production lines (especially tablet counting and bottling lines), our machine is built to address the unique needs of regulated industries, while adapting to the diverse demands of food, kosmetyki, and chemical manufacturing. In this comprehensive guide, we break down the core functions, critical applications, standout features, and competitive advantages of Jinlu’s automatic capping system, and why it is the good choice for high speed packaging worldwide.
An automatic capping machine (also widely referred to as a capper machine, bottler capping machine, or screw capping machine) is a fully automated industrial system that handles the entire capping process without manual intervention: it automatically sorts and feeds caps, positions bottles accurately, applies consistent, controlled torque to tighten caps to pre-set specifications, and verifies seal integrity. Unlike semi-automatic models that require manual cap placement, a fully automatic system delivers end-to-end automation, seamlessly syncing with upstream and downstream equipment to create a continuous, high-efficiency production workflow.
Jinlu’s automatic screw capper goes beyond basic capping functionality. It integrates intelligent quality inspection, reject systems for defective caps, and full data traceability, making it suitable for both high-volume continuous production and small-batch, multi-SKU manufacturing. While it excels as a round bottle capping machine for standard pharmaceutical and nutraceutical bottles, its modular, customizable design adapts to square bottles, irregular containers, and a wide range of cap types—from standard screw caps and child-resistant caps to pump dispensers and dropper caps.
For pharmaceutical and nutraceutical manufacturers, tablet counting and bottling lines are the backbone of solid oral dosage production. A complete, automated bottling line follows a critical sequence: bottle unscrambling → tablet/capsule counting and filling → desiccant insertion → capping → induction sealing → etykietowanie → coding → kartonowanie. In this workflow, the automatic capping machine is the non-negotiable, quality-critical link that directly determines the safety, zgodność, and shelf life of the final product. Its core roles in the counting and bottling line include:
Pharmaceutical tablets, kapsułki, and nutraceutical supplements are extremely sensitive to moisture, tlen, and microbial contamination. Even the smallest gap from an improperly tightened cap can expose the product to the elements, causing tablets to degrade, capsules to soften, and active ingredients to lose potency. Jinlu’s bottler capping machine delivers consistent, airtight seals with every cycle, creating a secure barrier that preserves product integrity from the production floor to the end consumer, and extends shelf life for the full labeled duration.
The efficiency of an entire counting and bottling line is limited by its slowest component. Jinlu’s screw capper is engineered to perfectly match the speed of our high-performance automatic counting machines (which reach up to 100 butelek na minutę), ensuring seamless synchronization with upstream and downstream equipment. No more bottle backlogs, no more idle time for upstream machinery, and no more production halts from inconsistent capping performance. Combined with minimal downtime for changeovers and maintenance, this drives a dramatic improvement in Overall Equipment Effectiveness (OEE) for your entire line.
Manual or semi-automated capping processes require dedicated operators to place caps and monitor the process, driving up labor costs and creating significant risk of human error. Missed caps, crooked caps, and inconsistent torque are inevitable with manual work, leading to high reject rates and costly rework. Our fully automatic capping system operates with zero manual intervention for standard production, reducing labor requirements by up to 80% for the capping process, while eliminating human error entirely to deliver a >99.5% first-pass yield.
Jinlu’s automatic capping machine comes standard with integrated inspection systems: missing cap detection, crooked cap detection, and out-of-spec torque verification. Any bottle that fails these checks is automatically diverted from the line via a pneumatic reject system, ensuring only perfectly capped products move to downstream labeling and cartoning processes. This eliminates the risk of defective products reaching retailers or consumers, protecting your brand reputation and reducing post-market complaints.
While our automatic capping machine is purpose-built for the stringent requirements of pharmaceutical counting and bottling lines, its versatility makes it an invaluable asset across a wide range of industries. Each sector has unique packaging challenges, and our customizable screw capping machine is engineered to address them all:
Pharmaceutical production is the most demanding application for capping equipment, with zero room for error. Our machine is designed for solid oral dosage forms (tabletki, kapsułki, pigułki), płynne leki, kremy do stosowania miejscowego, i więcej. It meets cGMP design standards, supports child-resistant and tamper-evident caps, and delivers the traceability and validation documentation required for pharmaceutical production. It is widely used by both large-scale pharmaceutical manufacturers and contract development and manufacturing organizations (CDMOs) serving the global market.
Nutraceutical brands typically manage a high number of SKUs, with frequent changeovers between bottle sizes, cap types, and product formats. Our capper machine’s tool-free quick-change design makes switching between products fast and simple, while its wide compatibility handles everything from small vitamin bottles to large protein powder containers. It maintains consistent seal integrity for sensitive ingredients like probiotics, kolagen, and herbal extracts, ensuring product potency is preserved throughout the supply chain.
From condiments, sosy, and honey to candy, orzechy, and beverage shots, food and beverage products require reliable, leak-proof seals to prevent spoilage and ensure food safety. Our automatic capping machine handles glass and plastic bottles, słoiki, and containers of all sizes, with adjustable torque settings to accommodate delicate plastic containers and rigid glass jars alike. Its food-grade, easy-to-clean construction complies with global food safety standards, making it ideal for both large-scale food manufacturers and artisanal brands.
Cosmetic and personal care products—from shampoo and body lotion to facial serums and skincare creams—demand both a perfect seal and pristine product appearance. Our round bottle capping machine features soft-grip bottle handling and non-marring capping components that prevent scratches to printed bottle surfaces and decorative caps, preserving the premium look of your products. It adapts seamlessly to pump caps, spray nozzles, and dropper caps, making it perfect for beauty brands with diverse packaging formats.
Household cleaners, industrial chemicals, smary, and agricultural products require robust, leak-proof seals to prevent hazardous leaks and ensure product safety. Our screw capping machine can be customized with corrosion-resistant components for harsh chemical applications, and delivers the consistent torque needed to secure caps for high-viscosity liquids and volatile products. Its durable construction stands up to the demands of industrial chemical manufacturing, with minimal maintenance required even in harsh production environments.
In modern bottle production, especially for regulated pharmaceutical and nutraceutical products, a high-performance automatic capping machine is not just an optional piece of equipment—it is a critical investment in product safety, Zgodność regulacyjna, i efektywność operacyjną. A low-quality capper can lead to catastrophic product failures, regulatory penalties, and irreversible damage to your brand, while a reliable, precision-engineered system streamlines your production, reduces costs, and gives you peace of mind that every product leaving your facility meets the highest quality standards.
What sets Jinlu’s automatic capping machine apart from generic competitors is our laser focus on solving real-world manufacturing pain points, with every feature engineered for precision, niezawodność, i łatwość użycia. Backed by our 30+ years of pharmaceutical machinery expertise, these core features deliver unmatched value for your production line:
The heart of our machine’s exceptional performance is its full Siemens servo-driven torque control system, which delivers closed-loop, repeatable torque accuracy of ±0.5 N·cm. Unlike mechanical capping systems that suffer from torque drift over time, our servo system lets you pre-set and lock in the exact torque range for your bottle and cap combination, ensuring every single cap is tightened to identical specifications. All torque data is logged in real time for full traceability, a non-negotiable feature for pharmaceutical GMP compliance and regulatory audits.
Our screw capper is built for flexibility, with compatibility for a vast range of bottle types (okrągły, kwadrat, irregular shapes, plastic and glass) and cap styles (standard screw caps, child-resistant caps, tamper-evident caps, pump heads, dropper caps, i więcej). Most critically, it features a modular, tool-free quick-change design that lets operators switch between bottle and cap formats in just a few minutes, with no specialized technical expertise required. This is a game-changer for manufacturers with multiple SKUs, eliminating hours of production downtime for changeovers.
The machine integrates every step of the capping process into a single, seamless system: automatic cap sorting and feeding, cap positioning, bottle clamping, precision capping, kontrola jakości, and defective product rejection. The cap feeding system uses a vibration or centrifugal sorter that delivers consistent, correctly oriented caps without jams or reverse caps, while the flexible bottle clamping system holds containers steady without scratching or damaging surfaces. The entire process runs autonomously, supporting 24/7 continuous production with only periodic operator oversight.
Designed for use in cleanroom and regulated production environments, our automatic capping machine uses pharmaceutical-grade SUS304 or SUS316 stainless steel for all product and package contact surfaces. The design features smooth, crevice-free finishes to prevent product buildup and simplify cleaning and sanitization, fully aligning with cGMP, FDA, and EU GMP hygiene requirements. The fully enclosed machine frame reduces dust ingress, making it suitable for use in Class D cleanrooms for pharmaceutical production.
At Jinlu, we never cut corners on component quality to reduce costs. Every critical part of our bottler capping machine is sourced from the world’s most trusted industrial brands: Siemens for PLC and servo systems, Festo for pneumatic components, Omron for sensors, and Schneider for electrical parts. This premium component lineup ensures exceptional long-term reliability, minimal unplanned downtime, and easy access to replacement parts anywhere in the world. Combined with our in-house CNC precision machining for core components, the machine delivers a service life of 10+ lata, far outlasting low-cost generic alternatives.
The machine features a high-resolution Siemens touchscreen HMI with an intuitive, multilingual interface (English, Spanish, niemiecki, and more customizable options). Operators can easily adjust torque settings, save and recall product recipes, monitor real-time production data (output counts, reject rates, runtime), and access maintenance logs. The built-in intelligent fault diagnosis system instantly triggers alerts for issues like cap jams, missing caps, or torque deviations, displaying the root cause and step-by-step troubleshooting guidance on the screen. This minimizes downtime and eliminates the need for specialized technical staff to resolve common issues.
Whether you are building a complete tablet counting and bottling line from scratch, or upgrading the capping station in your existing production setup, our automatic capping machine is designed for seamless integration. Our engineering team can customize the machine’s layout, communication protocols, and infeed/outfeed configurations to match your existing equipment, ensuring perfect speed synchronization with upstream filling machines and downstream labeling systems. No costly overhauls of your existing line are required, and we provide full support for installation and commissioning to get your line up and running quickly.
Jinlu’s automatic capping machine combines 30+ years of pharmaceutical packaging expertise, premium global components, industry-leading compliance, and unrivaled global support to deliver a solution that grows with your business. Whether you are building a new high-speed tablet counting and bottling line, upgrading your existing capping process, or expanding your product range with new bottle and cap formats, Jinlu provides a tailored, reliable, and compliant solution that meets your exact needs. Backed by the trust of the world’s leading pharmaceutical brands, we don’t just sell machinery—we deliver long-term partnerships that drive your production success.
Każdy produkt i zakład ma swoje własne wyzwania i sytuacje związane z pakowaniem. Jesteśmy tutaj, aby pomóc w zakresie maszyn o gwarantowanej jakości, niestandardowe rozwiązania, i najbardziej bezproblemowe usługi.
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Przyjazne linki: Bogate opakowanie | Producenci maszyn do napełniania kapsułek
