Jinlu -verpakking onthult HGZP 15D/20D Tablet Press: Het opnieuw definiëren van de benchmark voor het persen van het middenvolumetablet

GUANGZHOU, CHINA

Jinlu-verpakking, a leading innovator in pharmaceutical processing equipment in China, proudly announced the launch of its seventh-generation high-speed tablet press, the HGZP-15D/20D, during a ceremony at its Guangzhou headquarters on July 15.

Designed specifically to address the production needs of pharmaceutical and nutraceutical manufacturers requiring mid-to-small production scales, de HGZP-15D/20D fully automatic pill press sets a new standard by seamlessly integrating high productivity, intelligent operation, exceptional stability, and extended service life into a compact, fully automatic tablet pressing machine. It excels in compressing powdered/granular ingredients into round, ovaal, and uniquely shaped dietary supplement or drug tablets, offering an ideal solution for efficient, high-quality tablet production.

Solving Core Challenges: Efficiency and Gietvorm Omschakeling

The HGZP-15D/20D pill press machine directly tackles two significant pain points common in mid-scale production: efficiency bottlenecks and time-consuming mold changeovers.

• Impressive Speed & Uitvoer: Operating at a maximum speed of 110 rotations per minute (toerental), the tablet press machine achieves a remarkable theoretical maximum output of up to 90,000 tabletten per uur.

• Revolutionary Tool-Free Mold Change: A groundbreaking feature is the tablet machine’s transformative die change experience. Utilizing a high-precision turntable combined with clamping screws featuring profiled concave-convex mating surfaces, operators can perform a complete die set replacement entirely by hand. This entire process takes approximately 30 minutes – a dramatic reduction of 2 hours compared to conventional tablet presses.

tool-free die changeover with bare hands

• Tangible Economic Benefit: Based on a typical scenario of one mold change per week, this efficiency translates to roughly 100 hours saved annually. Factoring in the pill pressing machine’s high output (90,000 tabletten/uur), this saved time equates to generating an additional 9million tablets of potential capacity per year, delivering significant economic value.

Industrie 4.0 Intelligence at its Core

The HGZP-15D/20D tablet compressor incorporates advanced smart technologies for superior control and quality assurance:

the main processing mechanism of the HGZP 15D/20D pill press machine

• Automatic Weight Control System: Replacing traditional hand wheels, a servo motor precisely controls the ingredient filling depth, ensuring consistent tablet weight with an average precision of ≤ ±2%.

• Real-time Inspection & Afwijzingssysteem: Integrated sensors intelligently monitor tablet weight continuously. The system can accurately identify and reject (either continuously or as single tablets) any underweight or overweight tablets in real-time, maintaining batch integrity.

Exceptional Tablet Quality

Engineered for uncompromising quality, the HGZP-15D/20D tablet presser features:

punches and dies of the HGZP 15D/20D tablet pressing machine

• Optimized Compression: A robust pre-compression system (12 knop) effectively removes air from the powder blend, improving pharmaceutical ingredient plasticity, followed by a powerful main compression system (80 knop) ensuring dense, uniform tablet structure.

• Real-time Pressure Monitoring & Automatische correctie: This rotary tablet press continuously monitors and automatically adjusts the compression force applied to each punch, guaranteeing minimal weight variation and consistently high tablet quality with excellent yield rates.

Reliability Built on Premium Components

The HGZP-15D/20D automatic tablet press machine is engineered for long-term, trouble-free operation.

Critical pill press components, including bearings, and core electronic parts are selected from internationally renowned brands (bijv. Schneider and Siemens).

An extensive safety detection and alarm system provides full coverage for potential issues including pressure overload, guide rail abnormalities, main motor overload, and insufficient lubrication, safeguarding both personnel and equipment.

Redefining the Standard

“This equipment empowers pharmaceutical manufacturers to achieve new levels of efficiency, kwaliteit, and operational flexibility,” verklaarde dhr. Welke, the technical director of Jinlu Packing. The HGZP-15D/20D automatic high-speed pill tablet press represents a significant leap forward for mid-to-small volume tablet production. By masterfully combining high throughput, intelligent process control, revolutionary ease of maintenance through rapid die changeover, and outstanding cGMP compliance within a reliable and robust design, the table making machine truly redefines the benchmark for equipment in its class.