유쾌한, 생생한 색상과 단맛을 가진 질긴 구미 곰은 간식 애호가의 마음을 사로 잡았습니다.. 인기있는 사탕은 젤라틴과 같은 기본 성분으로 제작되었습니다, 감미료 (설탕과 포도당 시럽), 인공 맛.
신맛이 나는 패치 키즈 소프트와 구미 곰이 일반적으로 사용하는 주요 젤리 에이전트는 젤라틴입니다.. 단백질 유도체, 젤라틴은 모든 단백질 구조에 영향을 미치는 동일한 분해 과정을 통해 자연적으로 분해됩니다..
구미 사탕 제조업체 및 제과 포장 생산자, 끈적 끈적한 구미를 병이나 파우치에 부드럽고 정확하게 계산하고 기계 표면에 사탕 접착력을 유발하지 않고 장비에 구미가 막히지 않고 잘 포장하는 것은 큰 문제입니다..
What are ideal machines that can well package gummy bears without sticky material blockage thereby extending candy shelf life? How can a high-performance gummy bottling machine guarantee precision, speed and anti-stacking processes at the same time? Let’s explore the science behind gummy candy packaging processes.
Gummy candy comes in various textures and coatings. Based on external texture and surface treatment, gummy candies can be categorized into four main types: 오일 코팅, gel-glazed, sugar-sanded, and powder-dusted. Each type has distinct characteristics that influence not only consumer preference but also production and packaging processes, particularly in an automated gummy bottle counting machine.
1.1 Oil-Coated Gummy Candy
These gummies are lightly coated with food-grade oil, such as coconut or mineral oil, to prevent sticking and enhance glossiness. Common examples include gummy bears and fruit slices. The oil provides a smooth, shiny appearance and a slightly slippery texture. In a gummy counting machine or a bottling system, oil-coated gummies require vibration-resistant machinery to prevent sticky material clumping due to residual oil.
This kind of candy is coated with a thin layer of edible gel or starch solution, giving them a glossy, slightly sticky surface. Sour gummy worms are often in this category. The gel layer makes them slightly tacky, so a high-speed gummy counter must have anti-adhesion mechanisms to avoid jamming.
These gummies are rolled in fine granulated sugar, creating a crunchy exterior that contrasts with the soft interior. Examples include traditional wine gums and some sour varieties. The sugar coating can generate dust, so a candy counting machine needs dust extraction systems to maintain precision in counting.
Instead of sugar, these gummies are dusted with powdered ingredients like citric acid for sourness or maltodextrin for a matte finish. Sour patch kids soft is a well-known example. The powder can accumulate in machinery, requiring frequent cleaning to prevent gummy clogging in a candy counting and filling machine.
Beyond surface texture, gummy candies can also be classified by:
Understanding gummy candy types is crucial for manufacturers, especially in optimizing packaging efficiency. Different coatings demand specific handling in counting and bottling processes to ensure smooth production. 추가적으로, categorizing gummies by flavors, 모양, and dietary features helps brands target diverse consumer preferences, making gummy candy one of the most adaptable confectionery products on the market.
While the composition and preservation of gummies depend on their ingredients, their marketability and shelf life are equally influenced by two mainstream packaging ways: primarily counting and bottling, and premade pouch packaging. Each approach has distinct characteristics and machinery requirements.
This method involves accurately portioning gummy bears or sour patch kids soft into bottles by using an automated gummy counting and bottling line. The process integrates multiple machines to ensure efficiency and precision. Those machines include:
an automatic gummy counting and bottling machine
A gummy counting machine must handle various gummy shapes without clogging. Being equipped with specialized devices like agitators in the feeding hopper, separation rollers, and vibration discharge ports can help prevent gummy blockage at the counting process.
게다가, the counting and bottling requires gentle handling to avoid soft candy deformation. 뿐만 아니라, an auto gummy counter should support quick changeovers for different bottle heights and sizes.
This method uses a premade pouch packaging machine to fill pre-formed flexible bags with gummy candies. The process is simpler but still requires the machine to operate with precision:
an auto premade pouch packaging machine
A reliable 미리 메이드 파우치 포장 기계 must be able to handle sticky candies without material blockage and sealing failure issues. 다음, accurate processing standard requires a form fill sealing machine to have precise filling mechanisms to avoid under or overfilling. 더 이상, the HFFS machine should support different pouch sizes, shapes and types.
the operational platform of a premade pouch packing machine
As the packaging industry evolves, companies such as Loesch Pack and Jinlu Packing are driving innovation in gummy counting machines and premade pouch packaging machines. Their cutting-edge counting technology achieves over 99.97% 정확성, 방지 방지 교반기와 같은 주요 메커니즘 덕분에, 자동 진동 전달 채널, 공압식 방전, 매끄럽고 잼이없는 작동을 보장합니다.
자동화 및 정밀도를 지속적으로 개선함으로써, Jinlu Packing은 과자 제조업체가 소매 디스플레이를위한 병이나 소비자 편의를 위해 유연한 파우치에서 최고 포장 품질을 유지하면서 효율성을 향상시키는 데 도움이됩니다.. 구미 포장의 미래는 더 똑똑합니다, 더 빠르게, 그리고보다 신뢰할 수있는 기계
카운팅 및 사전 파우치 포장은 모두 구미 사탕을위한 일반적인 포장 방법입니다., 그들은 끈적 끈적 할 때 몇 가지 도전에 직면합니다, 젤/오일 코팅 된 사탕 품종, 특히 고정밀 계산 과정에서. Take the counting and bottling method as an example.
Counting and bottling sticky gummies, such as those coated with syrup, 젤라틴, 기름, sanded sugar, or powder, pose significant challenges for a gummy bear soft candy counting machine. The high viscosity and tackiness of candies lead to multiple pain points throughout the process, affecting efficiency and accuracy.
3.1 Clogging in Feeding Hoppe Due to Candy Stacking
Sticky gummies tend to clump together in feeding hoppers, forming dense layers that resist smooth candy flow. This stacking effect blocks the feeding mechanism, requiring frequent manual intervention to clear jams, which slows down the production.
3.2 Candy Clumping in Conveyance Channels
As candies move through transfer channels that convey them to the counting process, their sticky surfaces cause them to adhere to each other, forming candy clumps instead of separating into individual pieces. These blockages disrupt the smooth gummy flow, leading to uneven feeding into the counting system.
When clumped gummies enter counting channels, they may not pass the infrared photoelectric sensor as single units. This results in miscounts, as the counting machine either undercounts (missing stuck-together pieces) or overcounts (registering a clump as multiple candies).
3.4 Discharge Port Blockage
At the bottling stage, sticky gummies can accumulate in discharge ports, causing gummies to stick and clog the exit, leading to incomplete filling or delay as operators must repeatedly clear the blockage.
To improve efficiency, manufacturers may need to equip a candy counting machine with stirring devices, vibration-assisted separation systems, air-blowing mechanisms, and more to prevent clumping. Overcoming these challenges is vital for realizing high-speed, accurate gummy counting and bottling operations.
Despite challenges mentioned above, advancements in gummy counting technology have introduced innovative solutions to tackle sticky candy handling issues effectively, assisting confectionery manufacturers to conduct precise and high-speed gummy counting and packaging.
The market offers numerous options for gummy counting and bottling machine, but selecting a reliable model from a reputable brand is crucial. Machines such as the IMA Volpak VPE Series from IMA Group and the EvoCount DSL 16H Series from Jinlu Packing are well-regarded for their precision and dependability.
Understanding concrete features of an advanced model help confessionary producers avoid stepping into pitfalls when selecting an auto gummy counter.
Take EvoCount DSL 16H for an example. Developed and manufactured by Jinlu Packing, this auto gummy counter machine is specifically designed for high-speed, accurate gummy counting and bottling. Content below is its key features that conquer challenges in sticky gummy handling.
the smooth gummy flow with flawless gummy separation
① VortexBlade Agitator: Rapidly disperses gummy bears with multiple stirring rods in the feeding hopper, preventing material clumping.
② Bi-Directional Singulators: Driven by air cylinders, these singulators prevent gummy concentration at certain places and facilitate sequential gummy bear separation.
③ Dyn에이Grid Rollers: Ensure single-layer candy flow onto candy conveyor, preventing sticky candy stacking.
④ Teflon-Coated Cascade VibraSlide Conveyor: Owning the function of multi-stage vibration with adjustable frequency, this conveyor ensures effective gummy separation and smooth gummy transferring, even for sticky candies. 추가적으로, the cGMP-compliant Teflon coating resist gummy adhesion on conveyor surface.
⑤ EnlargedPTFE Anti-Clogging Discharge Ports: 에이 35% wider opening of gummy discharge ports with pneumatically driven vibration assistance helps prevent sticky candy blockage at the discharging process.
For gummy manufacturers, investing in an automatic gummy counting machine is essential to prevent sticky gummy clogging, guarantee counting accuracy, secure airtight packaging, and improve efficiency. With an advanced anti-clogging mechanism and seamless automation integration, gummy candy blockage is no longer a problem.
By choosing trusted brands, such as Bosch, 그는 그룹이 있습니다, and Rich Packing, manufacturers can secure their production lines with precision-engineered solutions that meet cGMP standards.
By applying Jinlu Packing’s gummy candy counting machine and candy packaging solutions, Robinson Packaging, a leader in candy packaging, has demonstrated exceptional expertise in handling sticky candies like honey-coated gummies.
도전: A well-known candy brand faced frequent machine jams and counting inaccuracies (92% 정확성) due to the high viscosity of their honey-coated gummies.
Robinson’s Solutions Supplied by Jinlu 포장:
Results:
✔ Gummy counting accuracy had been improved to 99.5%.
✔ 80% reduction in downtime for clog cleaning.
From gummy classification to packaging solutions, this guide highlights key considerations for gummy candy counting and bottling processes. While stickiness challenges persist in these processes, innovative solutions—as Robinson’s case and Jinlu Packing’s equipment demonstrate—ensure accuracy and efficiency. 궁극적으로, understanding these factors empowers manufacturers to choose optimal methods, balancing quality, 속도, and cost-effectiveness in the competitive confectionery market.
자동 정제 카운터 기계의 필수 이점을 발견하십시오. 성취하다 99.99% 정확성, GMP 보장
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