The working principle of connecting the DPH-270max high speed roller automatic blister packaging machine with the ZH-320W intelligent horizontal cartoning machine is based on a highly integrated and automated system design. This achieves fully automated operations from blister forming to cartoning and sealing of Blister Packing Cartoning Machine line.

Blister Forming Stage

The forming and heating station of the blister machine packing adopts a PID multi-zone linear temperature control system algorithm. This not only ensures high heating efficiency and speed but also complies with European ERP energy efficiency certification. The large-area Teflon flat coating and adjustable modular structure allow adaptation to molds of different sizes. Under normal usage of 8 hours/h, the cartoner service life exceeds 10 годы. The automatic blister machine uses a forming station with a pressure of up to 110 КН. The double-crankshaft and double-cam structure ensures smooth and aesthetically pleasing blister forming. The integrated motion controller and servo motor in the forming servo traction station achieve precise curve control, effectively reducing the thermal expansion of packaging materials after heating, resulting in zero traction error.

Capsule and Tablet Feeding

The feeder of the roller Blister Packing Cartoning Machine line is one of the core components, directly affecting the filling accuracy, эффективность, and applicability of materials. Jinlu Packing has designed various feeding solutions for different material conditions, включая:

– Universal Blister Feeder: Suitable for general applications.

– Multi-Tube Blister Feeder: Designed for multi-channel feeding.

– Вибрационный блистерный питатель: Uses vibration to disperse tablets and capsules, then directs them through feeding tubes to the designated position. Its simple structure is easy to maintain, and the open design facilitates cleaning. Modular components support quick replacement, сокращение времени простоя. It is suitable for regular-shaped materials like tablets, капсулы, и гранулы, as well as medium-to-high speed production lines for standard tablets or capsules in the pharmaceutical and food industries.

– Roller Type Blister Feeder: Uses grooves or guide slots on the roller surface to align irregular materials, improving filling accuracy. The slow rotation of the roller protects fragile materials (НАПРИМЕР., sugar-coated tablets, chocolates) and avoids damage.

– Capsule Fixed-Guide Feeder: Specifically designed for capsules requiring uniform cap-body orientation. It uses guide slots and positioning pins to fix the capsule position accurately.

– Aluminum Aluminum Chute Blister Feeder of blister packing machine pharmaceutical: Optimized for aluminum aluminum packaging. The chute angle and friction coefficient are adjusted to ensure smooth entry of aluminum foil into the mold and reduce scratches. It is suitable for high value pharmaceuticals and light-sensitive aluminum aluminum blister packaging.

Blister Heat Sealing

The DPH-270max blister packaging machine automatic adopts advanced roll-fed technology. By precisely controlling the pressure and speed of the blistering rollers, the inner and outer materials are heated and sealed. Unlike flat-bed machines, the linear heat sealing between the active and passive rollers ensures superior sealing effects, whether for line sealing or spot sealing. By the heat sealing process of auto blister packing machine, high precision sensors monitor the material temperature in real time. If abnormalities are detected, the system automatically adjusts parameters or issues alarms to ensure blister production quality.

Inspection and Cutting Stage

The high speed Blister Packing Cartoning Machine line uses a high-resolution vision inspection system to conduct comprehensive inspections of the blisters. The system can identify defects in blister packaging with an accuracy rate of up to 99.5%. After inspection, the blisters enter the cutting stage. The high-precision cutting tool cuts the blisters according to preset dimensions, with a cutting accuracy of ±0.2 mm, ensuring each blister sheet is precisely sized.

Intelligent Conveyance: Conveyor Belt or Robotic Arm

The cut blister sheets are transported to the ZH-320W intelligent horizontal blister cartoning machine via an intelligent conveyance module. The module can be designed into different paths based on factory layout, such as straight lines, L-shaped turns, crossing rooms, or traversing floors. The module can employ robotics and servo synchronous belt technology to achieve precise blister sheet conveyance. The conveyance speed is adjustable, Blister Packing Cartoning Machine line with a maximum of 640 sheets per minute.

Blister Sheet Feeding and Positioning

The blister sheets are fed from the packaging blister machine to the pre-feeding station of the cartoning machine via a conveyor belt or robotic arm. Photoelectric sensors or vision systems detect the position of the blister sheets, and an air-blowing rejection device removes excess materials when the set quantity is reached. A servo motor-driven oscillating vibration feeding device ensures fast and precise positioning.

Carton Blank Feeding and Forming

Flat carton blanks are separated one by one from the storage bin. A mechanical arm or vacuum suction head picks them up and sends them to the planetary wheel rapid forming station. The carton blanks are folded into open 3D cartons and fixed in the conveyor clamp. Jinlu Packing’s high speed carton packing suction system (НАПРИМЕР., multi-suction-head star wheel parallel operation) improves carton feeding efficiency, while the servo forming mechanism ensures carton forming stability.

Inserting Blister Sheets into Cartons

The formed cartons are conveyed to the material filling station. The Blister Packing Cartoning Machine line system checks whether the materials, коробки, and instructions are all in place. Once confirmed, a push plate or robotic arm precisely inserts the blister sheets into the cartons. Advanced multi-channel synchronous filling technology can also be selected. The high speed blister packing cartoner machine uses Siemens servo motors and motion control systems to further increase cartoning speed.

Carton Sealing and Pressing

Carton sealing can be done via mechanical tongue insertion or glue application. After the cartons with blister sheets enter the sealing station, a folding mechanism closes the carton lids. Optional hot-melt glue or pre-coated glue machines can be used to bond the lids. Pressing wheels or plates ensure tight sealing.

Quality Inspection and Rejection

The sealed products pass through an inspection station. Detection systems (НАПРИМЕР., vision systems, weight sensors, or metal detectors) check for missing or misaligned blister sheets, incomplete carton sealing, foreign objects, or packaging contamination. Non-compliant products are removed from the Blister Packing Cartoning Machine line production line by rejection devices (НАПРИМЕР., air-blowing or robotic arms).

Finished Product Output and Palletizing

The qualified Blister Packing Cartoning Machine line products are output via a conveyor belt. The carton packing blister machine line can also be connected to a pillow packing machine or 3D wrapping machine for automatic stacking or palletizing according to set quantities. Some equipment integrates labeling or coding modules to complete batch information marking.