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Automatic Deblister Machine

A deblistering machine designed to separate pharmaceuticals, foods, and other products from aluminum plastic or aluminum aluminum blister packaging.
Automatic deblister machine suitable for blistering Alu-PVC Alu-Alu Блистерные пакеты, this model’s capacity up to 120 упаковки/мин.

Основная информация

  • До 120 тарелок/мин
  • Applicable for Alu-PVC, Alu-Alu blister packs and etc.
  • 3 Быстрая доставка дней
ЭТОТ логотип
Логотип RoHS
Логотип ЕМС
Логотип ЛВД
Логотип cGMP
Логотип СГС
Сертификация UL

Особенности и преимущества

Adjust De-Blistering Speed Easily

With high-precision frequency converter

Adjust De-Blistering Speed Easily

Wide Range of Applications

Alu-Pvc / Все время, (50-115)*(35-140)мм

Wide Range of Applications

Change Material without Changing Mold

Clear scale, no reliance on experience

Change Material without Changing Mold

Silicone Roller from Japanese

No contamination of materials,meet cGMP

Silicone Roller

How Automatic Deblister Machine Work

Спецификация

модель JL-TP-130D deblister machine
производственная мощность Макс 120 тарелок/мин
источник питания 220/110В 50/60 Гц
Индекс шума <75дБА

 

Почему стоит выбрать упаковку JinLu

Расположен в Гуанчжоу, Дж.Л. является поставщиком фармацевтической упаковочной машины, интегрирующей инженерию, производство и продажи.

Наша команда фокусируется на развитии фармацевтического производства & упаковочные машины, сочетающие в себе функциональность, качество, и экономическая эффективность, в дополнение к предоставлению нашим клиентам беспроблемного комплексного обслуживания.

 

Наши преимущества

  • 3-Гарантия лет
  • 2-Лет бесплатно изнашиваемые детали
  • 1-Бесплатное решение на час
  • Комплексное обслуживание DDP DDU
  • Полный комплект технической документации.
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Мы предоставляем

Jinlupacking at Exhibitions

We participate in exhibitions such as CPhI, Canton Fair, и т. д.. Welcome to negotiate.

Comply with CE cGMP

Our deblistering machines are manufactured to high standards and meet the stringent requirements of Europe and the United States.

Stable packaging

We fully consider the moisture-proof, rust-proof and corrosion-proof conditions of the machine during long-distance transportation and use vacuum reinforced packaging.

Часто задаваемые вопросы

Overview of Automatic Deblister Machine

A deblister machine is an automated device specifically designed to separate pharmaceuticals, foods, and other products from aluminum plastic or aluminum aluminum blister packaging. It is primarily used for recycling, reprocessing, and reusing substandard packaging in the pharmaceutical, здравоохранение, и пищевая промышленность. В фармацевтической промышленности, when blister packs are missing tablets, damaged, or have printing defects, a tablet picker efficiently separates qualified tablets or capsules, eliminating the contamination risks and inefficiencies associated with manual operation.

Traditional manual deblistering methods are not only labor-intensive and inefficient (typically processing no more than 500 таблеток в час), but also prone to drug contamination and damage. Automated tablet strippers, с другой стороны, can increase processing efficiency by 5-10 times while significantly reducing contamination risks through their enclosed design, making them a key component of modern pharmaceutical quality management systems. The entry into force of the EU Packaging and Packaging Waste Regulation (PPWR) в 2025 further underscores the crucial role of this type of equipment in the circular economy, particularly its central role in increasing the recycling rate of packaging materials.

The working principle and core technology of the pharma deblister machine

The basic working principle of the automatic deblister machine

The automatic deblistering machine is based on the principle of mechanical separation, achieving automated peeling through a coordinated mechanism of blade cutting, roller squeezing, and material separation . The typical equipment structure consists of four parts: a silo, a conveying mechanism, a separation device, and a collection system.

 

  • The silo stores the blister sheets to be processed and feeds them in an orderly manner through its own gravity or a push mechanism

 

  • The conveying mechanism accurately delivers the blister sheet to the separation area

 

  • The separation device cuts the edge of the blister with a blade and cooperates with the pressing roller to squeeze the tablets or capsules out of the blister plate.

 

  • The collection system separates and collects medicines and packaging materials through guide plates and particle blocking rubber plates

 

Jinlupacking’s patented technology demonstrates that a parallel dual separation system design can nearly double processing efficiency. Two independent workstations operate synchronously through a gear transmission mechanism, ensuring separation quality while increasing the processing capacity of a single unit to over 120 plates per minute. This design is particularly well-suited for the high-volume processing demands of new production lines for large pharmaceutical companies and nutritional supplement manufacturers , matching the output of the front-end blister machine with the high-speed separation system.

 

Core technical features of pharmaceutical deblister machine

Modern tablet capsule deblister machines generally adopt modular design, and their key technical features include:

 

  • Material compatibility : 304 stainless steel body and food-grade PU rollers are used to ensure that the surface in contact with drugs meets GMP requirements and avoids secondary contamination. In response to the EU PPWR regulations on PFAS in food contact materials, new equipment has begun to use fluorine-free elastomer materials.

 

  • Adaptive adjustment : Through the adjustable gap design (0.3-1.2мм) and elastic pressure roller, it can adapt to blister packaging of different thicknesses and materials (ПВХ, ДОМАШНИЙ ПИТОМЕЦ, aluminum foil and new biodegradable materials)

 

  • Safety protection : equipped with electrical brake switch, lock switch and emergency stop device, in compliance with CE safety standards

 

  • Clean design : dead angle-free structure and quick-release components facilitate CIP (cleaning in place) операция, meeting the hygiene requirements of the pharmaceutical industry
Main types and applicable scenarios of deblister machines

De-blister machines can be divided into three categories based on the degree of automation and processing capacity:

 

1. Manual feeding type

  • Technical parameters : processing capacity 20-40 packs/minute, power 25-100W, weight about 30kg

 

  • Функции : Small size (about 600×400×500mm), manual feeding, suitable for small batch processing

 

  • Applicable scenarios : sporadic rework in laboratories and small pharmaceutical factories, or for teaching demonstrations

 

2. Automatic feeding type

  • Technical parameters : processing capacity 50-120 packs/minute, PLC control, equipped with automatic pushing mechanism

 

  • Функции : This type of sheet picking machine can operate continuously, with fast changeover and adjustment, and can adapt to various specifications of blisters without changing the mold

 

  • Applicable scenarios : Batch rework lines of medium-sized pharmaceutical companies with an average daily processing volume of 50,000 к 200,000 boards

 

3. High-speed parallel type (such as dual separation device model)

  • Technical parameters : processing capacity 120-200 plates/minute, double-station design, 304 stainless steel fully enclosed structure

 

  • Функции : Synchronous drive of linkage mechanism, high speed deblister machine equipped with material barrel and classification collection system, in line with cGMP standards

 

  • Applicable scenarios : supporting high-speed production lines of large pharmaceutical companies, especially suitable for scenarios with high processing efficiency requirements

 

Special application machines also include a low-pressure tablet picker designed specifically for fragile soft capsules. By reducing roller pressure (5-10N) and utilizing silicone rollers, the breakage rate is controlled to below 0.1%. To meet the high recycled content requirements of EU PPWR regulations, Jinlupacking has launched a dedicated separator that effectively handles composite packaging materials containing PCR (consumer plastic waste recyclate).

Key factors for selecting a better capsule tablet deblister machine

1. Processing power matching

The primary principle of model selection is the matching of equipment processing capacity with actual demand. The calculation formula is:

 

Required processing capacity = average daily rework volume ÷ effective working time ÷ equipment utilization rate (recommended 70%)

 

Например, a pharmaceutical factory needs to process 8,000 blisters per day. Based on an 8-hour work system, the required equipment processing capacity should be:

8000÷8÷0.7≈1429 boards/hour≈24 boards/minute

 

For export-oriented companies, it is recommended to consider an additional 15-20% capacity redundancy to cope with the increase in processing volume that may come with changes in EU regulations.

 

2. Material and drug compatibility

  • Packaging materials : Aluminumplastic composite panels are suitable for most models; aluminum aluminum packaging requires a reinforced blade and a higher pressure roller system; recycled plastic packaging containing PCR is recommended to choose a dedicated model

 

  • Drug characteristics :
    • Fragile items (such as sugar-coated tablets): Choose a PU roller model with elastic cushioning
    • Soft capsules: require a specially customized low-pressure separation device
    • Small size (such as tablets below 5mm): Negative pressure assisted collection system should be equipped

 

3. Maintenance and operating costs

  • Life of wearing parts : The blade can usually process 50,000-80,000 packs, and the PU roller life is about 100,000 packs. The replacement cycle and cost need to be calculated.

 

  • Energy consumption index : Automatic equipment power is generally 0.5-1.5kW, and power consumption needs to be evaluated during continuous operation. New energy-saving models can reduce energy consumption by more than 30%, meeting the green requirements of PPWR.

 

  • Maintenance requirements : Choose modular design equipment, ключевые компоненты (such as gearboxes, датчики) should be easy to replace

 

Заключение

As a key piece of equipment in pharmaceutical blister packing machine quality management systems, the selection of a deblister machine not only impacts production efficiency but also directly impacts drug quality, безопасность, and environmental compliance. Driven by regulations like the EU PPWR, equipment selection has evolved from a simple performance consideration to a three-dimensional decision-making process encompassing efficiency, качество, and environmental compliance.

 

Companies should select the most appropriate equipment model based on their specific needs, taking into account processing capacity, compliance requirements, operating costs, и будущая масштабируемость. During the selection process, it is recommended to prioritize field testing and assess the supplier’s technical capabilities, particularly verifying its processing capabilities for new, environmentally friendly packaging materials. By building an efficient rework solution encompassing the three pillars of “оборудование, process, and personnel,” this solution can meet current production needs while adapting to future developments in packaging technology and environmental regulations.

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