NJP 5500D Capsule Filling Machine

Pneumatic feeding and modular structure

For the filling of materials with poor fluidity, this problem has always been a problem that needs to be solved in high speed capsule filling production. The pneumatic feeding technology of NJP 5500D capsule filling machine is a targeted solution of Jinlu Packing R&D Center. This technology controls the flipping of the butterfly valve through the pneumatic motor, and then controls the quantitative addition of the material. It has very good applicability and practicality, and solves the filling difficulties of viscous materials in a targeted manner. When the traditional screw mechanical feeding method is running for a long time, the material and the capsule machine screw will cause the material temperature to change due to the constant friction, which has a greater impact on heat-sensitive materials and may cause deterioration. على سبيل المثال, when dealing with materials with high viscosity or uneven particle size, pneumatic feeding technology can increase the filling accuracy by more than 20%.

Quick-connect mold design

The flexibility and maintenance efficiency of the NJP 5500D high speed pharma capsule making machine are further improved through the modular quick-connect structure design. It only takes 15 minutes for NJP 5500D to replace the entire set of upper and lower molds for capsule separation, تعبئة, قفل, والتفريغ, greatly reducing downtime. على سبيل المثال, when a US pharmaceutical company used NJP 5500D, thanks to this modular design, it saved 34% of maintenance time when completing the production switch of capsules of different specifications.

Air pressure difference and dust control

The blue air pipe is connected to the bottom of the turntable of NJP 5500D pill capsule filling machine, and positive pressure air is filled into the inside through the air pipe to form an internal and external pressure difference. This innovative technology in NJP capsule machine plays a key role in dust control. The stable positive pressure air system can effectively prevent external dust from entering the equipment, which not only extends the effective working time of the turntable, but also ensures the quality and safety of drugs and the cleanliness of the production environment. In actual production, this air pressure difference design enables the capsule filling equipment to maintain a high degree of cleanliness when handling powdery, granular and other materials.

Active safety function of NJP 5500D capsule filling machine

NJP 5500D pharmaceutical capsule filling machine has perfect automatic alarm and fault diagnosis function, which is an important guarantee for its safety performance. The Siemens human-machine interface equipped with the NJP 5500D can monitor various parameters in the capsule making filling process in real time, such as material supply, capsule supply, filling pressure, إلخ. When there is a shortage of powder, capsule or mechanical failure, the equipment can automatically sound an alarm and shut down. على سبيل المثال, during the production process, if the material supply is insufficient or the capsule supply is interrupted, the equipment will sound an alarm within 0.5 seconds and automatically shut down to avoid production accidents caused by material shortage or capsule shortage.

Fault diagnosis function is another highlight of NJP 5500D. The medical capsule filling machine can automatically identify the fault type and display detailed fault diagnosis prompts on the human-machine interface. على سبيل المثال, when the filling mechanism of the equipment fails, the human-machine interface will display prompts such as “Filling mechanism failure, check the metering disk and filling rod”. This detailed fault diagnosis function not only helps operators quickly locate the problem, but also reduces the downtime of the equipment. فضلاً عن ذلك, the equipment can also be configured with printing equipment according to customer needs, and randomly print information such as production date, batch number, and code, further improving the traceability and management efficiency of production.

Through these advanced control systems and safety performance designs, the NJP 5500D pharmaceutical filling capsule machine not only improves the automation level and efficiency of production, but also ensures the safety and reliability of the production process.

Superior machine quality of the NJP 5500D capsule filling machine

The NJP 5500D empty capsule filling machine is extremely sophisticated in material selection. All parts that contact drugs are made of stainless steel 316, which has excellent corrosion resistance, high temperature resistance and biocompatibility. The wide application of stainless steel 316 in medical equipment is due to its ability to effectively prevent the impact of chemical reactions on drug quality, while ensuring the stability and durability of the equipment in long-term use. على سبيل المثال, when handling some acidic or alkaline drugs, الفولاذ المقاوم للصدأ 316 material can maintain the integrity of the equipment surface and avoid drug contamination caused by material corrosion.

فضلاً عن ذلك, the waste rejection device uses seven-series aviation aluminum, which has high strength, low density and good fatigue resistance. The application of aviation aluminum not only reduces the weight of the dosator capsule filling machine, but also improves the mechanical properties and service life of the equipment. In actual production, the high strength characteristics of aviation aluminum can ensure that the waste rejection device remains stable under frequent operation and reduce the risk of failure due to mechanical fatigue.

The key components of the NJP 5500D capsule filling machinery automatic, such as the filling rod, upper and lower mold holes and metering disc, are all treated with infinite electronic polishing. This polishing treatment effectively solves the problems of material stickiness, sticking, sticking to the mold, and easy moisture absorption. على سبيل المثال, when handling some moisture-sensitive drugs, the polished mold can reduce the residue of the material on the metal surface, greatly reduce the friction between the mold and the operating station, and improve the capsule production efficiency and pharmaceutical quality.

فضلاً عن ذلك, based on the properties of different materials and special customization requirements of customers, the NJP 5500D automatic capsule filling line machine also provides Teflon coating treatment services. This is because the Teflon coating has excellent non-stickiness, high temperature resistance and chemical stability, which can further reduce the adhesion rate of materials such as powder particles on the surface of the equipment, reduce the difficulty of cleaning and the risk of production interruption. على سبيل المثال, when producing some high-viscosity drugs, Teflon coating in automatic capsule filler filling machine can effectively prevent materials from adhering to the surface of the equipment and ensure the smooth progress of the production process.